Attention engineers! There’s an easier way to conduct Tolerance Analysis for your CAD designs.
Transforming CAD designs into real and tangible parts is not only rewarding on a personal level but also professionally fulfilling. It combines creativity, problem-solving, and hands-on experience, all culminating in the sense of accomplishment that comes from creating something real from an abstract concept.
However, as you already know, physical parts deviate from the idealized representation (the design model) due to many different challenges and manufacturing constraints. Tolerance analysis involves assessing the impact of variations in dimensions, geometries, and other parameters on the final product’s performance and functionality. By utilizing Tolerance Analysis, designers ensure proper fit and alignment of the product components.
Improve Quality & Design Innovation
If the goal is to improve quality and design innovation, enable your engineers to perform comprehensive tolerance stack-up analysis. Traditionally this process is a massive pain i.e. repetitive trial-and-error tasks and tedious testing. This part of the design process can be frustrating and often slows down design teams. However, it doesn’t have to be this way!
The PTC Creo EZ Tolerance Analysis Extension is a dynamic computer-aided engineering (CAE) tool powered by leading Sigmetrix technology. This extension helps designers by creating a faster, more intuitive workflow to assess the impact of dimensional specifications on your product designs before prototypes or production.
The software provides algorithms to help engineers identify the optimal tolerance values that meet the design objectives while considering various constraints. This aids in making informed decisions and reducing the time spent on manual analysis and evaluations.
By considering these variations even earlier in the design process, engineers can make more informed decisions to ensure that the final product will perform as intended. Cheers to reinforcing Closed Loop Manufacturing!
The Positive Business Outcomes of Using EZ Tolerance Analysis
Below is a high-level overview of the positive business outcomes this PTC solution proves to provide for manufacturing companies:
- Speed time to market
- Mitigate risk
- Improve productivity
- Reduce costs by reducing rework and scrap
How EZ Tolerance Analysis Makes Your Workflow Less Stressful
Intuitive User Interface
Achieve your goals efficiently with minimal frustration. The EZ Tolerance Analysis extension’s user-friendly UI enables you to maintain a flow and continue work without disruptions as it is integrated into the familiar Creo environment. This mitigates any steep learning curve and helps with productivity to get new users up and running quickly and confidently. If you need help getting set up with the technology, give us a shout. We can help maximize your workforce capabilities and your technology investment.
Complexity Management
The EZ Tolerance Analysis software provides tools and features to manage complex designs efficiently. It offers intuitive interfaces and workflows that simplify processes regarding defining tolerance features. The extension extracts relevant information directly from your CAD models, reducing manual effort and potential errors. Visual dashboards: say goodbye to tedious spreadsheets.
Problem Identification and Resolution
No more flying blind, EZ Tolerance Analysis provides visualizations and statistical outputs that enable engineers to identify potential issues and bottlenecks in the assembly or system. After pinpointing problematic areas, engineers can devise effective solutions – such as adjusting tolerances, redesigning components, or modifying manufacturing processes.
Quick Iterative Design Refinement
Perform your “what-if” scenarios quickly and accurately. Using Sigmetrix technology, get immediate feedback on the effects of tolerance adjustments and trade-off analysis. Engineers can quickly refine and optimize tolerances based on the analysis results, reducing the time required for iterations.
Improved Collaboration
The software facilitates collaboration among multidisciplinary teams involved in the design and manufacturing process. Easily share tolerance analysis data, models, and reports via HTML reports to ensure everyone comprehensively understands design intent and can make informed decisions. Visual and data-backed reports can be shared with the shop floor, suppliers, or other stakeholders, facilitating effective communication and collaboration. Providing clear documentation helps to minimize misunderstandings and costly mistakes, saving time and effort in the design and manufacturing process.
Standards and Specifications Compliance
Ensure compliance with built-in libraries of industry standards and specifications. Engineers can access these libraries to ensure that defined tolerances comply with the relevant standards. Ensure compliance with ASME and ISO standards for your designs and create products that align precisely with customer requirements while operating within acceptable tolerances. This feature helps streamline the process of defining tolerance features by providing pre-defined templates and guidelines that match industry requirements.
Overall, EZ Tolerance Analysis empowers engineers to make data-driven decisions, reduce uncertainty, and enhance the efficiency and quality of the design and manufacturing process. It aids in achieving design objectives, meeting customer requirements, and delivering reliable and cost-effective products.
Back-Up Your cad Designs with Stack-Up Analysis
The technology performs comprehensive tolerance stack-up analysis by applying two methods for increased accuracy and precision- worst-case analysis and statistical analysis.
Worst-Case Analysis: Worst-case analysis, commonly employed for critical components, examines the scenario where each component in the stack-up attains its maximum acceptable measurement.
Statistical Analysis: On the other hand, statistical analysis utilizes statistical distribution models to represent the variation of each component. These distributions are then combined to predict the overall distribution of the assembly measurement.
Related Technologies To Use With Tolerance Analysis
Combine Tolerance Analysis with Geometric Dimensioning and Tolerancing (GD&T) to ensure your designs comply with ASME and ISO standards. Or take your designs even further to contain all the data needed to define the product with model-based definition (MBD). With MBD, your model becomes the source authority across the enterprise. The outcome is shorter product development cycles, reduced costs, and enhanced product quality.
PTC continues its investments in enhancing simulation-driven design and generative design with the new Creo 10. Some new features include Rotational Symmetry, Mass Point Constraints, and Remote Loads. Additionally, Creo Simulation Live now includes Contact Simulation options and improved options for fluid and structural results. Creo Flow Analysis and Creo Simulation now have better animation and multibody support.
For more Simulation and Analysis, we also recommend PTC’s Creo Simulation Advanced powered by Ansys technology. The brand-new Creo Ansys Simulation Advanced analyzes nonlinear contact and materials, with combined thermal and structural analysis. For more information about the latest release of Creo 10 check out the blog here.
EAC and INTAMSYS are partnering to expand 3D printing solutions for the Midwest
EAC Product Development Solutions, a Premier PTC partner, has recently entered into a strategic alliance with INTAMSYS to amplify their concentration and assistance towards Additive Manufacturing concerning product development.
Who is INTAMSYS?
Specializing in high-performance materials, INTAMSYS is a world-renowned expert in advanced solutions for 3D printing and industrial additive manufacturing.
INTAMSYS offers advanced 3D-printing solutions that are fine-tuned to cater to the specific needs of various industries and organizations, with the support of its partner network.
Offering a diverse array of 3D printing hardware, INTAMSYS effectively meets the needs of various industries, including but not limited to Aerospace, Automotive, Manufacturing, Consumer Goods, Healthcare, and Research.
INTAMSYS operates across multiple locations. They are headquartered in Shanghai (China) with regional offices in Stuttgart (Germany) and Minneapolis (Minnesota), where they extend their services to offer sales, operations, and support for their cutting-edge technology.
“We are very excited to be partnering with EAC Product Development Solutions”, says INTAMSYS CEO Charles Han. “EAC Product Development Solutions have a proven track record with various product development software offerings that strongly reside adjacent to our solutions. We believe this is the beginning of a strong partnership as they further dive into additive manufacturing with INTAMSYS. Plus, it doesn’t hurt that they are right down the street from our Minnesota office.”
EAC’s Industry Role
EAC Product Development Solutions, a predominant player in the product development industry, prioritizes staying ahead of the curve by providing top-of-the-line technology solutions to clients while also being responsive to market trends and customer demands. Teaming up with INTAMSYS enables EAC to enhance their market offerings, addressing additional business challenges encountered by their customers.
EAC Product Development Solutions (EAC) provides innovative solutions that transform the way companies design, manufacture, connect to, and service their products. The organizations’ primary objective is to improve and optimize product development systems, with the ultimate goal to help clients succeed in the marketplace.
EAC is renowned for their unparalleled expertise in product development, systems, architecture and innovative solutions, particularly in the areas of Product Lifecycle Management (PLM), the Internet of Things (IoT) and Augmented Reality (AR).
“We help businesses and organizations in various industries change the way they design, manufacture and service their products by implementing a two phased digital thread strategy. We first optimize information flow and then transform business processes to enable companies to gain a competitive advantage with faster time to market, less waste, increased innovation, lower costs, and higher profits.” Thane Hathaway
EAC’s Partnership with INTAMSYS
Prior to the partnership, INTAMSYS aimed to form a strong alliance with a technology solutions provider in the Midwest region, renowned for exceptional customer service. After considering various options, INTAMSYS determined that partnering with EAC would result in an unmatched collaboration that would surpass any other potential partnership.
With the ability to leverage EAC’s broad portfolio of technology, services, and solutions; INSTAMSYS plans to enhance offerings revolving around anything from prototypes to functional real-world end-use parts that encompass real material properties for production, manufacturing, and industrial applications.
Expanding territory coverage and market presence, the partnership greatly aids both organizations, as well as their clientele, providing each to benefit from the proficiencies of one another.
