Attention engineers! There’s an easier way to conduct Tolerance Analysis for your CAD designs.
Transforming CAD designs into real and tangible parts is not only rewarding on a personal level but also professionally fulfilling. It combines creativity, problem-solving, and hands-on experience, all culminating in the sense of accomplishment that comes from creating something real from an abstract concept.
However, as you already know, physical parts deviate from the idealized representation (the design model) due to many different challenges and manufacturing constraints. Tolerance analysis involves assessing the impact of variations in dimensions, geometries, and other parameters on the final product’s performance and functionality. By utilizing Tolerance Analysis, designers ensure proper fit and alignment of the product components.
Improve Quality & Design Innovation
If the goal is to improve quality and design innovation, enable your engineers to perform comprehensive tolerance stack-up analysis. Traditionally this process is a massive pain i.e. repetitive trial-and-error tasks and tedious testing. This part of the design process can be frustrating and often slows down design teams. However, it doesn’t have to be this way!
The PTC Creo EZ Tolerance Analysis Extension is a dynamic computer-aided engineering (CAE) tool powered by leading Sigmetrix technology. This extension helps designers by creating a faster, more intuitive workflow to assess the impact of dimensional specifications on your product designs before prototypes or production.
The software provides algorithms to help engineers identify the optimal tolerance values that meet the design objectives while considering various constraints. This aids in making informed decisions and reducing the time spent on manual analysis and evaluations.
By considering these variations even earlier in the design process, engineers can make more informed decisions to ensure that the final product will perform as intended. Cheers to reinforcing Closed Loop Manufacturing!
The Positive Business Outcomes of Using EZ Tolerance Analysis
Below is a high-level overview of the positive business outcomes this PTC solution proves to provide for manufacturing companies:
- Speed time to market
- Mitigate risk
- Improve productivity
- Reduce costs by reducing rework and scrap
How EZ Tolerance Analysis Makes Your Workflow Less Stressful
Intuitive User Interface
Achieve your goals efficiently with minimal frustration. The EZ Tolerance Analysis extension’s user-friendly UI enables you to maintain a flow and continue work without disruptions as it is integrated into the familiar Creo environment. This mitigates any steep learning curve and helps with productivity to get new users up and running quickly and confidently. If you need help getting set up with the technology, give us a shout. We can help maximize your workforce capabilities and your technology investment.
The EZ Tolerance Analysis software provides tools and features to manage complex designs efficiently. It offers intuitive interfaces and workflows that simplify processes regarding defining tolerance features. The extension extracts relevant information directly from your CAD models, reducing manual effort and potential errors. Visual dashboards: say goodbye to tedious spreadsheets.
Problem Identification and Resolution
No more flying blind, EZ Tolerance Analysis provides visualizations and statistical outputs that enable engineers to identify potential issues and bottlenecks in the assembly or system. After pinpointing problematic areas, engineers can devise effective solutions – such as adjusting tolerances, redesigning components, or modifying manufacturing processes.
Quick Iterative Design Refinement
Perform your “what-if” scenarios quickly and accurately. Using Sigmetrix technology, get immediate feedback on the effects of tolerance adjustments and trade-off analysis. Engineers can quickly refine and optimize tolerances based on the analysis results, reducing the time required for iterations.
The software facilitates collaboration among multidisciplinary teams involved in the design and manufacturing process. Easily share tolerance analysis data, models, and reports via HTML reports to ensure everyone comprehensively understands design intent and can make informed decisions. Visual and data-backed reports can be shared with the shop floor, suppliers, or other stakeholders, facilitating effective communication and collaboration. Providing clear documentation helps to minimize misunderstandings and costly mistakes, saving time and effort in the design and manufacturing process.
Standards and Specifications Compliance
Ensure compliance with built-in libraries of industry standards and specifications. Engineers can access these libraries to ensure that defined tolerances comply with the relevant standards. Ensure compliance with ASME and ISO standards for your designs and create products that align precisely with customer requirements while operating within acceptable tolerances. This feature helps streamline the process of defining tolerance features by providing pre-defined templates and guidelines that match industry requirements.
Overall, EZ Tolerance Analysis empowers engineers to make data-driven decisions, reduce uncertainty, and enhance the efficiency and quality of the design and manufacturing process. It aids in achieving design objectives, meeting customer requirements, and delivering reliable and cost-effective products.
Back-Up Your cad Designs with Stack-Up Analysis
The technology performs comprehensive tolerance stack-up analysis by applying two methods for increased accuracy and precision- worst-case analysis and statistical analysis.
Worst-Case Analysis: Worst-case analysis, commonly employed for critical components, examines the scenario where each component in the stack-up attains its maximum acceptable measurement.
Statistical Analysis: On the other hand, statistical analysis utilizes statistical distribution models to represent the variation of each component. These distributions are then combined to predict the overall distribution of the assembly measurement.
Related Technologies To Use With Tolerance Analysis
Combine Tolerance Analysis with Geometric Dimensioning and Tolerancing (GD&T) to ensure your designs comply with ASME and ISO standards. Or take your designs even further to contain all the data needed to define the product with model-based definition (MBD). With MBD, your model becomes the source authority across the enterprise. The outcome is shorter product development cycles, reduced costs, and enhanced product quality.
PTC continues its investments in enhancing simulation-driven design and generative design with the new Creo 10. Some new features include Rotational Symmetry, Mass Point Constraints, and Remote Loads. Additionally, Creo Simulation Live now includes Contact Simulation options and improved options for fluid and structural results. Creo Flow Analysis and Creo Simulation now have better animation and multibody support.
For more Simulation and Analysis, we also recommend PTC’s Creo Simulation Advanced powered by Ansys technology. The brand-new Creo Ansys Simulation Advanced analyzes nonlinear contact and materials, with combined thermal and structural analysis. For more information about the latest release of Creo 10 check out the blog here.
THE PEOPLE WHO POWER DIGITAL TRANSFORMATION AT LIVEWORX 2023
Minneapolis, MN, U.S.A – 2023 EAC Product Development Solutions, an award-winning PTC Solutions Partner and Global Services Provider, returns to Boston May 15-18 for LiveWorx 2023 with seven presentations covering today’s most impactful solutions in the manufacturing space.
EAC partners with companies to help them navigate their digital transformation journey by providing extensive capabilities that span the entirety of the manufacturing process, including solutions such as Computer-Aided Design (CAD), Simulation, Additive Manufacturing, Product Lifecycle Management (PLM), the Industrial Internet of Things (IIoT), Augmented Reality (AR) and more.
“We are excited to be a part of LiveWorx 2023 and to have the opportunity to showcase our latest technology solutions,” said EAC’s Chris Woerther, VP of Business Development. Our team of experts is looking forward to connecting with attendees and sharing how our solutions can help businesses succeed in the digital age.
LiveWorx 2023, the world’s premier digital transformation conference, brings together innovators, forward-thinkers, and experts to explore the latest technologies in digital transformation. EAC provides the essential services, support, and strategic expertise that manufacturing companies need to extract the maximum value from technology investments.
As such, EAC has been selected to present seven sessions at LiveWorx 2023:
[AR1088B] – Creo Illustrate for AR Developers
Monday, May 15 2:15 PM – 2:45 PM EDT | Breakout Session 102 B
Clay Helberg, EAC Solution Architect, will provide insights into Creo Illustrate, a powerful tool for creating engaging augmented reality (AR) content, and the key insights you should know to get the best use for authoring.
[PL1842B] – Minimum Windchill Implementation to Achieve Significant ROI
Monday, May 15 3:10 PM – 3:40 PM EDT | Breakout Session 105
During this session, Chris Woerther, EAC Vice President of Business Development, will present how to achieve strong ROI by expanding Windchill usage to other departments and the shop floor to share product data and create a closed-loop change process with minimum implementation.
[AR18431] – AR and Expert Capture – How Easy it Can Really Be to Get Strong ROI
Tuesday, May 16 8:15 AM – 8:30 AM EDT | IgniteTalX Stage 1
Todd Liebenow, EAC Senior Application Engineer, will discuss the significance of Augmented Reality in capturing, standardizing, and sharing workforce knowledge, including how it improves efficiency and speeds up onboarding and training for new employees.
[CA1179B] – Why Model-Based Definition?
Tuesday, May 16 2:50 PM – 3:20 PM EDT | Breakout Session 205 A
During this presentation, Stephen Pralle, EAC Application Engineer, will explain what model-based definition is, why it is beneficial, and how to implement this strategy into the product development process.
[PL18451] – Assessing Your Business Practices to Find Optimization Opportunities
Wednesday, May 17 8:15AM – 8:30AM EDT | IgniteTalX Stage 2
Scott Dufresne, EAC Business Development Manager, will discuss the significant business benefits assessments achieve and how they identify areas of improvement in design, management, operations, and service sectors.
[CA11801] – Rapids Prototyping Made Simple with Creo Additive Manufacturing
Wednesday, May 17 2:45 PM – 3:00 PM EDT | IgniteTalX Silent Stage
Stephen Pralle, EAC Applications Engineer, will present the power of Creo and Additive Manufacturing together for earlier design success that enables faster time-to-market.
[CA1181I] – Simulation-Driven Design with Creo Simulation Live
Thursday, May 18 10:15 AM – 10:30 AM EDT | IgniteTalX Silent Stage
Stephen Pralle, EAC Application Engineer, will showcase the powerful capabilities of PTC’s Creo Simulation Live (CSL) to easily leverage simulation earlier in the design process with real-time feedback to save time and boost innovation.
Attendees will have the chance to speak with EAC industry experts and leaders to explore the best-fit solutions to drive business growth and achieve their strategic goals.
Check out our Digital Transformation blog featured on the PTC LiveWorx page:
EAC will be available throughout the conference at Booth No. 700.
Liveworx is happening at the Boston Convention and Exhibition Center on May 15-18, 2023. To plan your agenda and attend EAC’s live sessions, visit www.liveworx.com.
For more information about EAC Product Development Solutions, visit www.eacpds.com.
EAC Senior Marketing Manager
Jessica Magelssen – firstname.lastname@example.org
PTC Senior Director, Global Corporate Communications
Greg Payne – email@example.com
PTC Creo: Explained
PTC Creo is a powerful 3D modeling and simulation software that helps engineers and designers to create virtual prototypes of their products. The software is used in many industries, such as aerospace, automotive, medical devices, consumer electronics and more.
PTC Creo provides users with a wide range of features including:
Modeling capabilities for creating complex shapes using parametric geometry or direct modeling tools
Test your designs before they’re manufactured
An integrated environment where you can work on multiple projects simultaneously without having to switch between different programs
The Benefits of PTC Creo
This powerful 3D CAD software offers advanced tools for product development, including:
Cost-effectiveness – The ability to create high quality products at lower costs through an improved design process. This effective simulation tool saves you money on
Improved accuracy – The ability to create accurate designs faster with less manual intervention.
Speed of design – A streamlined workflow enables you to quickly move from concept to reality by automating repetitive tasks so you can focus on what matters most – your ideas!
One of the key features of PTC Creo is its parametric design capabilities. This means that users can create models that are based on a set of parameters, such as dimensions or material properties. If any of these parameters change, the model will automatically update to reflect the new values. This can save a lot of time and effort in the design process, as designers don’t have to manually update every aspect of the model.
PTC Creo also includes a range of simulation tools using Creo Simulate or Simulate Live, which allow designers to test their models under various conditions. For example, they can simulate how a product will perform under different loads or temperatures. This can help to identify any potential issues before the product is manufactured, saving time and money in the long run on prototype waste.
You save time and money on production runs of components made from materials such as steel or plastic resin molds. There is no worrying about unexpected costs due to mistakes made during manufacturing process because of pre-printing simulation with Creo. Without simulation, there could be overproduction waste due poor quality control measures and lack of environmental testing.
Another useful feature of PTC Creo is its collaboration tools. With this software, multiple users can work on the same model simultaneously. This can be especially helpful for large design projects, where different teams may be responsible for different aspects of the design.
So, who uses PTC Creo?
As we mentioned earlier, it’s used in a wide range of industries. For example, automotive designers may use it to create models for car parts or assemblies. Aerospace engineers may use it to design aircraft components. And manufacturers may use it to create models of production equipment.
The PTC Creo User Interface
The user interface is where you’ll spend most of your time in PTC Creo. It’s made up of four main sections: Design Tools, 3D Model Creation, Drag-and-Drop Feature and the Model Browser.
The Design Tools section is where you can access all the tools needed for creating your models and assemblies. These include sketching tools for drawing 2D sketches on planes or surfaces; editing tools such as move, copy/paste and rotate; drawing aids like grids; dimensioning tools that let you add dimensions to your designs; assembly creation options that allow users to create assemblies from parts imported into Creo Elements/Pro by means of an external CAD system (such as AutoCAD) or built within Creo Elements/Pro itself; plus many more features!
PTC has a library of tutorials for all levels, from beginner to advanced. The videos are short and easy to follow, so you can learn the basics in no time.
If you need more detailed information or want to dive into the details of your project, there’s plenty of documentation available on EAC’s website. You can search through the Creo Help Center or look at specific guides that cover topics like creating parts or assemblies in Creo Parametric 3D CAD software.
If you have questions about how something works in Creo, ask them here! Our PTC Creo experts are ready to help with any questions, issues or if you want to know how you can optimize your usage of the CAD program.
Creo is a powerful, flexible CAD/CAM software package. It’s used by manufacturers across a variety of industries to create parts and assemblies that are accurate, efficient and cost-effective.
Creo offers an extensive range of capabilities for product development teams:
Conceptualize your ideas with intuitive 3D modeling tools that help you quickly visualize your designs before building them in the virtual world.
Use parametric design capabilities to create variations on existing models so you can test different options quickly and easily without having to start from scratch each time (and potentially waste time).
Create fully functional prototypes using built-in simulation tools that allow you to see how parts will function together before they’re even built!
The dynamic duo, Bonnie and Clyde, the perfect pair: Formlabs 3D printers and PTC Creo. Combining these two technology leaders advance businesses to their full potential. When you combine Formlabs 3D printers with PTC Creo, you get an unbeatable combination for creating designs, prototypes and final products.
What is PTC Creo?
PTC Creo is a cutting-edge CAD software with an intuitive user interface that makes it easy to design and optimize your 3D models.
With PTC Creo, you can create high-quality 3D models with powerful features for analysis, visualization, and manufacturing. You can also import existing data from other applications or use the built-in tools to convert 2D drawings into 3D models.
This 3D CAD software solution also has options for live simulation tests to minimize prototyping. You can make sure the parts you are printing have been tested for durability before they even reach the physical world.
What are Formlabs 3D Printers?
Outside of the outcome being a cool physical representation of your design, 3D printing is a fast and cost-effective way to prototype your product.
Formlabs printers use stereolithography technology (SLA) to produce high-quality parts with smooth surfaces, sharp details and no visible layers or seams – all while being fast enough for production-level throughputs. And because they’re so precise, they’re ideal for creating prototypes that look just like what customers expect from final products!
By using 3D printing, you can create prototypes that look like the final product and test them before mass production. This allows you to make changes based on user feedback before investing in tooling for manufacturing. This hardware can save you time and money on low-waste prototypes and production and improve product quality.
Combining Formlabs 3D Printing with PTC Creo
PTC Creo is an industry-leading CAD software that allows you to model, design and simulate your products. Formlabs 3D printers are the best way to bring these digital designs into physical form. When you combine PTC Creo with Formlabs 3D printing, you can:
Reduce time-to-market by enabling designers and engineers to iterate more quickly on their designs before committing them to tooling or manufacturing processes.
Improve product quality by being able to prototype complex geometries that would otherwise be difficult or impossible using traditional manufacturing methods.
Increase design accuracy by allowing for greater flexibility in prototyping new concepts without the constraints imposed by traditional manufacturing processes.
Using Formlabs 3D Printers with PTC Creo
Using Formlabs 3D printers have many benefits. It’s an inexpensive and quick way to produce prototypes, which can be used to test or validate your design before investing in expensive tooling.
Some benefits that you will see form Formlabs printers:
You can also use 3D printed parts as production-quality end products to save time and money on manufacturing while maintaining quality control throughout the process.
If you’re already using PTC Creo for your CAD/CAM needs, then combining it with Formlabs 3D printers is a smart move because they both offer powerful toolsets that have easy collaboration.
EAC has partnered with Formlabs since 2016 and we now have almost 50 customers using both Creo software and Formlabs printers.
So if you use either of those products today (or plan on doing so soon), this article will show how easy it is for them to work together!
All-in-one in house design and printing creates a smooth-running production process that will save your business money.
Here are some of the benefits of using Formlabs 3D printers with PTC Creo:
1. Faster Prototyping
When combined with PTC Creo, 3D printing with Formlabs printers is fast and efficient – you can quickly iterate on designs and convert your files to create high-quality prototypes. This means you can get your product to market faster and stay ahead of the competition.
Formlabs printers are faster print times with no visible layering and fewer supports needed to clean off.
Also, Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes on a free Formlabs converter called Freeform. It’s easy to upload a Creo design file into Freeform to convert it to an STL file and then send it directly to your Formlabs printer. Your prints will be ready to go in no time.
2. Improved Design Accuracy and Customization
Formlabs 3D printers offer high resolution and accurate prints, which means you can create prototypes that look and feel like the final product. This allows you to test your designs more accurately and make changes before committing to manufacturing.
Customization and small-scale production runs, which are great for creating unique products or limited edition runs, are made possible with Formlabs 3D Printers. PTC Creo can help you design and optimize these products to meet your exact specifications with the versatility of tools that it provides.
3. Cost Savings
By using Formlabs 3D printing for prototyping, you can save money on tooling and manufacturing costs. This is especially true with Formlabs printers, which offer high-quality prints at a lower cost than traditional manufacturing methods.
While there are some printers that have direct integrations from PTC Creo, you could be spending $50k-$80k more on printers. Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes and costs you nothing.
4. Increased Productivity
By combining PTC Creo and Formlabs 3D printers, you can work more efficiently and get more done in less time. PTC Creo’s powerful design tools and Formlabs’ fast printing speeds allow you to create high-quality prototypes and final products quickly and easily.
Taking advantage of the power of PTC Creo 3D CAD software for product design and creation and advanced Formlabs 3D printers for physical production, you get an unbeatable combination for creating prototypes and final products.
In conclusion, combining Formlabs 3D printers with PTC Creo offers numerous benefits that can help you create high-quality prototypes and final products faster, more accurately, and at a lower cost. So, if you’re looking to innovate your product design process, consider using Formlabs printers with PTC Creo.