Tool laying flat on a table

 

Flame retardant resin, also known as fire-resistant resin, is a type of polymer material specifically formulated to resist ignition and inhibit the spread of flames. The purpose of flame retardant resins is to reduce flammability and slow down the burning rate of the materials they are incorporated into.

 

Different types of flame retardant additives are used in resin formulations, including halogenated compounds, phosphorus-based compounds, nitrogen-based compounds, and mineral fillers. They release flame-inhibiting gases, form a protective char layer, or interrupt the combustion process. The specific mechanism varies depending on the flame retardant additives used and the resin matrix.

Advantages and disadvantages of each type come down to fire performance, environmental impact, and processing requirements. 

  • Phosphorus-based flame retardants, such as phosphates or phosphonates, are commonly used in flame retardant resins. They can work by forming a protective char layer on the material’s surface, which acts as a barrier to heat and oxygen, thus slowing down the combustion process.

 

  • Nitrogen-based flame retardants, like melamine or melamine derivatives, release inert gases with heat exposure, diluting the oxygen concentration and suppressing the flame.

 

  • Mineral fillers, such as aluminum hydroxide or magnesium hydroxide, work by absorbing heat during combustion and releasing water vapor, which helps cool down the material and prevent the spread of flames.

 

  • Halogenated flame retardants, such as brominated or chlorinated compounds, have traditionally been widely used due to their effectiveness. However, they have raised concerns about their potential toxicity and environmental persistence. As a result, there has been a shift towards developing more environmentally friendly alternatives- Inquire about Formlab’s new Halogen-free Flame Retardant Resin.

 

It’s important to note that the choice of flame retardant resin depends on the specific requirements of the application, including fire safety regulations, environmental considerations, and performance criteria. It is commonly used in various applications for industries such as aerospace, automotive, electronics, construction materials, electrical and electronic devices, automotive components, textiles, and more. Different industries and regions may have specific standards and regulations governing the use of flame retardant materials.

 

Flame Resistant Material and Additive Manufacturing

Formlabs adds to their extensive Resin Library with new Flame Resistant resin. The favorable flame, smoke, and toxicity (FST) ratings are crucial in applications where fire safety is a concern. These ratings imply that FR Resin performs well when exposed to fire, produces minimal smoke, and exhibits low toxicity, making it suitable for use in environments to mitigate fire risk where people or sensitive equipment may be affected.

With that comes new opportunities with additive manufacturing for industries such as aerospace, electrical and airplane, automobile, and railway interior parts, protective and internal consumer electronics components, and custom jigs, fixtures, and replacement parts for industrial environments.

 

Product Description: Flame Retardant (FR)Resin is a self-extinguishing, halogen-free, certified UL94V-0SLA material with favorable flame, smoke, and toxicity (FST) ratings. It offers a 2.9 GPa tensile modulus (elasticity) and a heat deflection temperature (HDT) of 112 °C @ 0.45 MPa (pressure).

 

In the context of 3D printing, “halogen-free” refers to materials or resins that do not contain halogen elements such as chlorine (Cl), bromine (Br), or fluorine (F). Halogen-free formulations are sought after for a variety of reasons, including environmental concerns, health and safety considerations, and regulatory requirements.

 

When exposed to high temperatures, halogen-based compounds can release corrosive and toxic gases, which can be harmful to human health and the environment. By eliminating halogens, Formlabs FR Resin contributes to better fire safety and reduced toxicity.

 

The ability to 3D print with Formlabs Flame Resistant Resin offers several advantages-

First, 3D printing allows for complex geometries and intricate designs that may be difficult or impossible to achieve with traditional manufacturing methods.

 

Second, the high part quality ensures that the printed components meet the required specifications and have reliable mechanical properties.

 

Lastly, the high creep resistance of FR Resin and heat resistance ensures that the printed parts maintain their dimensional stability and structural integrity even under prolonged mechanical stress or elevated temperatures.

 

Overall, FR Resin is a versatile and reliable material for 3D printing flame-retardant parts, and provides a combination of fire safety, heat resistance, and processability, making it a suitable choice for manufacturing parts that need to withstand challenging environments while allowing for additional post-fabrication operations and optional post-processing steps.

 

When working with flame retardant resins for 3D printing, it’s crucial to follow Formlabs guidelines, including printing parameters, post-processing requirements, and safety precautions. Additionally, it may be necessary to comply with industry-specific fire safety standards and regulations for the intended application of the 3D-printed parts.

 

Always reference the Safety Data Sheet in accordance to OSHA Hazard Communication Standard, 29 CFR 1910.1200 as of March 2023.

 

Formlabs Flame Resistant Certifications

Flame Retardant Resin is UL94 V-0 and FAR25.853 certified.

Formlabs is UL 94 V-0 certified and has test data on FAR 25.853 Appendix F, Part I (a) (1) (ii)12 seconds Vertical Burn as well as smoke (ASTM E662) and toxicity tests (BSS 7229).

 

Flame Retardant (FR) Resin’s self-extinguishing properties and UL94 V-0 certification indicate that it has undergone rigorous testing and meets high safety standards. The UL 94 V-0 rating is achieved for a minimum wall thickness of 3mm.

 

The following table contains additional correspondence between FAR, Airbus, and Boeing standards.

 

Formlabs Printer Compatibility with FR Resins

 

New Formlabs Flame Retardant Resins are compatible with the following printers: 

 

It is also compatible with the listed Formlabs Resin Tanks:

  • Form 3/3B Resin Tank V1
  • Form 3/3B Resin Tank V2
  • Form 3/3B Resin Tank V2.1
  • Form 3L/3BL Resin Tank V1
  • Form 3L/3BL Resin Tank V2

 

Use Formlabs Flame Retardant Resins with the build platforms: 

  • Form 3 Build Platform
  • Form 3 Build Platform 2
  • Form 3L Build Platform
  • Form 3L Build Platform 2

 

Note: Print settings for this material may not be available yet on Form 3L and Form 3BL printers. Talk to an EAC expert for additional support.

 

Special Workflow Considerations

Formlabs experts highly recommend shaking the resin cartridges vigorously while rotating occasionally for at least 2 minutes before starting your first print. Failure to do so may affect the flame retardancy properties of your printed parts. If it has been more than 2 weeks since your last print, shake the cartridge again for 2 min and stir the resin in the tank before printing.

 

The resin is viscous, so allowing it to automatically dispense into a new tank for the first time before printing will result in a printer timeout error. Instead, please follow the instructions for manually pre-filling the resin tank before printing.

 

Due to the viscosity of Flame Retardant Resin, Formlabs recommends priming a new resin tank to reduce print time and avoid tank fill error messages.

  • Priming a Form 3: Unscrew the vent cap at the top of the cartridge and manually pour around 350 ml of the resin into the new resin tank bank.

  • Priming a Form 3L: Unscrew the vent cap at the top of the cartridge and manually pour the contents of one full cartridge of resin into the new resin tank.

The parts made from the flame-retardant resin can undergo optional post-processing steps like painting or electroplating. This offers flexibility in terms of the final appearance or functionality of the parts, as they can be customized to meet specific requirements.

 

Sanding or polishing to create a smoother surface by removing scratch marks can be done after the post-cure. Sanding with 600-grit sandpaper is sufficient to remove support nubs. Using a lower grit may additionally abrade the surface. For a smoother finish, higher-grit sandpaper up to 3000 grit can be used. Alternatively, polishing wheels combined with a rotary tool can be used for a quicker and even surface finish.

 

It is important to note that priming or polishing the surface of parts printed with Flame Retardant Resin with mineral oil or other flammable lubricants may invalidate the UL flammability rating.

 

Additionally, small negative features may be difficult to fully clean due to the resin’s high viscosity. Make sure to clean your parts thoroughly before post-curing! Consider using pressurized air for better cleaning.

 

 

Want to see in person how the parts self-extinguish? Visit us at our CXC in Minneapolis to get hands-on with multiple printed samples.

Creo Parametric is a powerful computer-aided design (CAD) software that has been helping engineers and designers bring their ideas to life for over 30 years. With the release of Creo 10, users can expect a number of new features and improvements in productivity, designs, and more!

What’s New in Creo 10

Discover Creo 10’s newest improvements and enhancements.

User Interface Enhancements

PTC has made a big splash with the release of Creo 10, including an enhanced user interface.

Split & Trim Tool

Use this tool to quickly and easily split or trim a model, making it painless to work with and modify your model. Additionally, the ability to propagate appearances and references during Boolean operations makes it easier to maintain consistency throughout a project.

Stretch Tool in Warp

Utilize the Stretch Tool to select defined references to stretch models, making it easier to create complex shapes and designs. Users now have the ability to select Datum Planes, Points, Axis, Coordinate Systems, Surfaces, Curves, Facets, and more.

Freestyle and Style Tools

Both tools are enhanced with Rotational Symmetry and Smooth Normal Connection, making it easier to create organic shapes and designs. These tools are perfect for designers who want to create complex, freeform shapes that are difficult to create with traditional CAD tools.

The Model Tree

Creo’s Model Tree tool has been improved, making it easier to restructure and reorder assemblies to reduce confusion and improve the management of complex projects.

New Pattern Parameters

Finally, the pattern capability in Creo 10 enables users to drive pattern member count for nested patterns. Create complex patterns quickly and easily, saving you time and improving overall productivity.

Optimize Your Design

Take your design process to the next level with Creo 10’s newest additions.

Composites

Designing composite materials has never been easier with the new features in Creo. The software now offers a broad set of functionalities for defining ply layup, ply sections, transitions, and ply order. This allows you to create a resulting solid geometry and inner mold line (IML) quilt that meets your exact specifications.

In addition, Creo’s new Splicing and Darting operations, makes it easier to create complex composite designs. Once a design is complete, you can automatically generate a complete plybook documentation of the final layup sequence.

With new composite design features in Creo 10, you can easily create high-quality composite materials that meet your needs and specifications. Whether you’re designing for aerospace, automotive, or any other industry, Creo’s composite design tools can help you create the perfect product.

Electrification

Creo 10 presents new features that streamline and enhance the process of designing for electrification.

Split/Merge Harness Tool for Cabling

One of the most significant additions is the Split/Merge Harness Tool for Cabling. This tool allows users to split a harness into two separate pieces and later merge them back together. This feature is particularly useful when working on complex designs that require multiple harnesses.

Simultaneous Harness Design

Another key feature of Creo 10 is the ability for multiple users to work on the same harness design simultaneously. This collaborative design approach saves time and ensures that everyone is on the same page. The application-centric tree is another useful addition, which provides three different views, including Cables, Bundles, and Connectivity, to make it easier to navigate.

New ECAD Capabilities

Creo 10 includes new ECAD capabilities, such as paste masks and hole parameters. These features make it easier to create accurate designs that meet the specific needs of each project with greater precision and accuracy.

Ergonomics

Creo 10 optimizes and simplifies the design process for ergonomics.

The Visual Field

Perform Reflection Analysis to analyze the reflective properties of objects in the environment and how they impact the user’s visual experience. The reflective object orientation can be controlled by adding a rotation value around one or two axes, giving you greater control over the design process.

Creo Manikin

Another key feature of Creo 10 is the Manikin, which now support multiple reach envelopes, including the index and middle finger, thumb, and center of the palm. Creo Manikin allows designers to create more accurate models of human movement and reach, making it easier to design products that are comfortable and easy to use. Additionally, the Manikin libraries are now stored as inseparable assemblies to provide better management and user access.

Enhancing Model-Based Definition and Implementing the Digital Thread

Creo 10 introduces significant updates to Model-Based Definition (MBD) and Digital Thread capabilities, to better create, manage and access real-time product data across the entire product lifecycle.

Enhanced 3D Model Annotations

One of the most significant additions is the ability for users to relate symbols or surface finishes to other annotations in the 3D model. This feature allows designers to create more accurate and detailed models, making it easier to communicate design intent to other stakeholders and downstream activities.

Creo 10 adds the ability for annotations to inherit their annotation plane from the parent during placement. This feature ensures that annotations are placed correctly and in the right location, saving time and improving accuracy. Additionally, any movement of the related parent annotation would also be applied to related symbols, behaving as a group when being assigned to other combination states.

GD&T Advisor Updates

Creo 10 includes improvements to GD&T semantic behaviors, including general profile tolerances and enhanced compliance with detailing standards. These changes make it easier for designers to create accurate and detailed models, ensuring that the design intent is communicated effectively throughout the product lifecycle.

Furthermore, any changes made to GD&T annotations will automatically update the corresponding semantic references of general profile tolerance. Additionally, Creo 10 now supports straightness and profile of Line Geometrical Characteristics for ISO GPS models. Create more accurate and detailed models, ensuring that the design intent is communicated effectively.

Advanced Simulation and Optimization Capabilities

Creo 10 presents a range of new features that enhance and streamline the process of simulation and optimization.

Support for Non-Linear Materials

This includes Neo-Hookean hyperplasticity, linear orthotropic elasticity, and bi-linear plasticity.

Combined Thermal & Structural Analysis

Another key feature is the support for combined thermal and structural analysis. Enable your designers to easily simulate how a product will perform under both thermal and mechanical loads, ensuring that the design is optimized for real-world conditions.

Support for non-linear contact, including new contact types such as frictional and rough, helps to create more accurate simulations of real-world contact.

Expanded Contact Simulation Options

PTC included improvements to Creo Simulation Live, to improve result options for fluids and structures. Furthermore, Creo Flow Analysis and Creo Simulate now have better Animation and Multi-Body Support.

Rotational Symmetry

Allows designers to create more accurate simulations of rotational components.

Point Mass & Remote Loads

Finally, Creo 10 introduces the ability to add Point Mass and Remote Loads to create more accurate simulations of real-world loads.

Creo 10: Additive and Subtractive Manufacturing

With Creo 10’s latest features, manufacturing processes are now more efficient and effortless. One of the most significant additions is the support for additive manufacturing.

New Lattice Types

This enables your designers to create new beam-based lattice types, including rhombic, rhombic+diamond, dodecahedron, and elongated dodecahedron. For formula-driven lattices, Creo 10 supports simulation-based variable wall thickness and highly efficient I-graph-wrapped (IWP) lattice cell. Additionally, Creo 10 supports Auxetic Cells Structures for 3D printing. Auxetic Cell Lattices produce geometry that exhibit a negative Poisson ratio.

High-Speed Milling

High-Speed Milling supports barrel tools for both wall and floor 5-axis finish, reducing tool path time and improving surface finish quality. Additional control for CUTCOM and clearance has been added to Area Turning, making it easier to create accurate and efficient toolpaths for subtractive manufacturing processes.

Get started with Creo 10 Today

Creo 10 is an exciting new release from PTC that brings a plethora of new features to the design table. Whether you’re a designer or an engineer, Creo 10 is a game-changing tool that will help you create complex shapes and designs, manage projects, and improve productivity for more innovative products.

To learn more about how Creo 10 can positively impact your business or to experience the new features first-hand, book a free demo now.

Digital Thread - Smart warehouse management system with innovative internet of things technology to identify package picking and delivery. Future concept of supply chain and logistic network business.

THE PEOPLE WHO POWER DIGITAL TRANSFORMATION AT LIVEWORX 2023

Minneapolis, MN, U.S.A – 2023 EAC Product Development Solutions, an award-winning PTC Solutions Partner and Global Services Provider, returns to Boston May 15-18 for LiveWorx 2023 with seven presentations covering today’s most impactful solutions in the manufacturing space.

EAC partners with companies to help them navigate their digital transformation journey by providing extensive capabilities that span the entirety of the manufacturing process, including solutions such as Computer-Aided Design (CAD), Simulation, Additive Manufacturing, Product Lifecycle Management (PLM), the Industrial Internet of Things (IIoT), Augmented Reality (AR) and more.

“We are excited to be a part of LiveWorx 2023 and to have the opportunity to showcase our latest technology solutions,” said EAC’s Chris Woerther, VP of Business Development. Our team of experts is looking forward to connecting with attendees and sharing how our solutions can help businesses succeed in the digital age.

LiveWorx 2023, the world’s premier digital transformation conference, brings together innovators, forward-thinkers, and experts to explore the latest technologies in digital transformation. EAC provides the essential services, support, and strategic expertise that manufacturing companies need to extract the maximum value from technology investments.

As such, EAC has been selected to present seven sessions at LiveWorx 2023:

[AR1088B] – Creo Illustrate for AR Developers

Monday, May 15 2:15 PM – 2:45 PM EDT | Breakout Session 102 B

Clay Helberg, EAC Solution Architect, will provide insights into Creo Illustrate, a powerful tool for creating engaging augmented reality (AR) content, and the key insights you should know to get the best use for authoring.

[PL1842B] – Minimum Windchill Implementation to Achieve Significant ROI

Monday, May 15 3:10 PM – 3:40 PM EDT | Breakout Session 105

During this session, Chris Woerther, EAC Vice President of Business Development, will present how to achieve strong ROI by expanding Windchill usage to other departments and the shop floor to share product data and create a closed-loop change process with minimum implementation. 

[AR18431] – AR and Expert Capture – How Easy it Can Really Be to Get Strong ROI

Tuesday, May 16 8:15 AM – 8:30 AM EDT | IgniteTalX Stage 1

Todd Liebenow, EAC Senior Application Engineer, will discuss the significance of Augmented Reality in capturing, standardizing, and sharing workforce knowledge, including how it improves efficiency and speeds up onboarding and training for new employees. 

[CA1179B] – Why Model-Based Definition?

Tuesday, May 16 2:50 PM – 3:20 PM EDT | Breakout Session 205 A 

During this presentation, Stephen Pralle, EAC Application Engineer, will explain what model-based definition is, why it is beneficial, and how to implement this strategy into the product development process. 

[PL18451] – Assessing Your Business Practices to Find Optimization Opportunities

Wednesday, May 17 8:15AM – 8:30AM EDT | IgniteTalX Stage 2

Scott Dufresne, EAC Business Development Manager, will discuss the significant business benefits assessments achieve and how they identify areas of improvement in design, management, operations, and service sectors. 

[CA11801] – Rapids Prototyping Made Simple with Creo Additive Manufacturing

Wednesday, May 17 2:45 PM – 3:00 PM EDT | IgniteTalX Silent Stage 

Stephen Pralle, EAC Applications Engineer, will present the power of Creo and Additive Manufacturing together for earlier design success that enables faster time-to-market. 

[CA1181I] – Simulation-Driven Design with Creo Simulation Live

Thursday, May 18 10:15 AM – 10:30 AM EDT | IgniteTalX Silent Stage 

Stephen Pralle, EAC Application Engineer, will showcase the powerful capabilities of PTC’s Creo Simulation Live (CSL) to easily leverage simulation earlier in the design process with real-time feedback to save time and boost innovation. 

Attendees will have the chance to speak with EAC industry experts and leaders to explore the best-fit solutions to drive business growth and achieve their strategic goals. 

Check out our Digital Transformation blog featured on the PTC LiveWorx page:

EAC will be available throughout the conference at Booth No. 700. 

Liveworx is happening at the Boston Convention and Exhibition Center on May 15-18, 2023. To plan your agenda and attend EAC’s live sessions, visit www.liveworx.com. 

For more information about EAC Product Development Solutions, visit www.eacpds.com. 

Media Contacts

EAC Senior Marketing Manager 

Jessica Magelssen – jmagelssen@eacpds.com 

PTC Senior Director, Global Corporate Communications 

Greg Payne – gpayne@ptc.com 

INTAMSYS Funmat HT Printer - Partnering with EAC Product Development Solutions

EAC and INTAMSYS are partnering to expand 3D printing solutions for the Midwest

EAC Product Development Solutions, a Premier PTC partner, has recently entered into a strategic alliance with INTAMSYS to amplify their concentration and assistance towards Additive Manufacturing concerning product development.

Who is INTAMSYS?

Specializing in high-performance materials, INTAMSYS is a world-renowned expert in advanced solutions for 3D printing and industrial additive manufacturing.

INTAMSYS offers advanced 3D-printing solutions that are fine-tuned to cater to the specific needs of various industries and organizations, with the support of its partner network.

Offering a diverse array of 3D printing hardware, INTAMSYS effectively meets the needs of various industries, including but not limited to Aerospace, Automotive, Manufacturing, Consumer Goods, Healthcare, and Research.

INTAMSYS operates across multiple locations. They are headquartered in Shanghai (China) with regional offices in Stuttgart (Germany) and Minneapolis (Minnesota), where they extend their services to offer sales, operations, and support for their cutting-edge technology.

“We are very excited to be partnering with EAC Product Development Solutions”, says INTAMSYS CEO Charles Han. “EAC Product Development Solutions have a proven track record with various product development software offerings that strongly reside adjacent to our solutions. We believe this is the beginning of a strong partnership as they further dive into additive manufacturing with INTAMSYS. Plus, it doesn’t hurt that they are right down the street from our Minnesota office.”

EAC’s Industry Role

EAC Product Development Solutions, a predominant player in the product development industry, prioritizes staying ahead of the curve by providing top-of-the-line technology solutions to clients while also being responsive to market trends and customer demands. Teaming up with INTAMSYS enables EAC to enhance their market offerings, addressing additional business challenges encountered by their customers.

EAC Product Development Solutions (EAC) provides innovative solutions that transform the way companies design, manufacture, connect to, and service their products. The organizations’ primary objective is to improve and optimize product development systems, with the ultimate goal to help clients succeed in the marketplace.

EAC is renowned for their unparalleled expertise in product development, systems, architecture and innovative solutions, particularly in the areas of Product Lifecycle Management (PLM), the Internet of Things (IoT) and Augmented Reality (AR).

“We help businesses and organizations in various industries change the way they design, manufacture and service their products by implementing a two phased digital thread strategy. We first optimize information flow and then transform business processes to enable companies to gain a competitive advantage with faster time to market, less waste, increased innovation, lower costs, and higher profits.” Thane Hathaway

EAC’s Partnership with INTAMSYS

Prior to the partnership, INTAMSYS aimed to form a strong alliance with a technology solutions provider in the Midwest region, renowned for exceptional customer service. After considering various options, INTAMSYS determined that partnering with EAC would result in an unmatched collaboration that would surpass any other potential partnership.

With the ability to leverage EAC’s broad portfolio of technology, services, and solutions; INSTAMSYS plans to enhance offerings revolving around anything from prototypes to functional real-world end-use parts that encompass real material properties for production, manufacturing, and industrial applications.

Expanding territory coverage and market presence, the partnership greatly aids both organizations, as well as their clientele, providing each to benefit from the proficiencies of one another.

Creo and Formlabs Header Image

The dynamic duo, Bonnie and Clyde, the perfect pair: Formlabs 3D printers and PTC Creo. Combining these two technology leaders advance businesses to their full potential. When you combine Formlabs 3D printers with PTC Creo, you get an unbeatable combination for creating designs, prototypes and final products.

What is PTC Creo?

PTC Creo is a cutting-edge CAD software with an intuitive user interface that makes it easy to design and optimize your 3D models.

With PTC Creo, you can create high-quality 3D models with powerful features for analysis, visualization, and manufacturing. You can also import existing data from other applications or use the built-in tools to convert 2D drawings into 3D models.

This 3D CAD software solution also has options for live simulation tests to minimize prototyping. You can make sure the parts you are printing have been tested for durability before they even reach the physical world.

Man creating airplane on PTC Creo

What are Formlabs 3D Printers?

Outside of the outcome being a cool physical representation of your design, 3D printing is a fast and cost-effective way to prototype your product.

Formlabs printers use stereolithography technology (SLA) to produce high-quality parts with smooth surfaces, sharp details and no visible layers or seams – all while being fast enough for production-level throughputs. And because they’re so precise, they’re ideal for creating prototypes that look just like what customers expect from final products!

By using 3D printing, you can create prototypes that look like the final product and test them before mass production. This allows you to make changes based on user feedback before investing in tooling for manufacturing. This hardware can save you time and money on low-waste prototypes and production and improve product quality.

Combining Formlabs 3D Printing with PTC Creo

PTC Creo is an industry-leading CAD software that allows you to model, design and simulate your products. Formlabs 3D printers are the best way to bring these digital designs into physical form. When you combine PTC Creo with Formlabs 3D printing, you can:

  • Reduce time-to-market by enabling designers and engineers to iterate more quickly on their designs before committing them to tooling or manufacturing processes.

  • Improve product quality by being able to prototype complex geometries that would otherwise be difficult or impossible using traditional manufacturing methods.

  • Increase design accuracy by allowing for greater flexibility in prototyping new concepts without the constraints imposed by traditional manufacturing processes.

Formlabs Provider - learn more

Using Formlabs 3D Printers with PTC Creo

Using Formlabs 3D printers have many benefits. It’s an inexpensive and quick way to produce prototypes, which can be used to test or validate your design before investing in expensive tooling.

Some benefits that you will see form Formlabs printers:

You can also use 3D printed parts as production-quality end products to save time and money on manufacturing while maintaining quality control throughout the process.

If you’re already using PTC Creo for your CAD/CAM needs, then combining it with Formlabs 3D printers is a smart move because they both offer powerful toolsets that have easy collaboration.

EAC has partnered with Formlabs since 2016 and we now have almost 50 customers using both Creo software and Formlabs printers.

So if you use either of those products today (or plan on doing so soon), this article will show how easy it is for them to work together!

All-in-one in house design and printing creates a smooth-running production process that will save your business money.

Here are some of the benefits of using Formlabs 3D printers with PTC Creo:

1. Faster Prototyping

When combined with PTC Creo, 3D printing with Formlabs printers is fast and efficient – you can quickly iterate on designs and convert your files to create high-quality prototypes. This means you can get your product to market faster and stay ahead of the competition.

Formlabs printers are faster print times with no visible layering and fewer supports needed to clean off.

Also, Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes on a free Formlabs converter called Freeform. It’s easy to upload a Creo design file into Freeform to convert it to an STL file and then send it directly to your Formlabs printer. Your prints will be ready to go in no time.

2. Improved Design Accuracy and Customization

Formlabs 3D printers offer high resolution and accurate prints, which means you can create prototypes that look and feel like the final product. This allows you to test your designs more accurately and make changes before committing to manufacturing.

Customization and small-scale production runs, which are great for creating unique products or limited edition runs, are made possible with Formlabs 3D Printers. PTC Creo can help you design and optimize these products to meet your exact specifications with the versatility of tools that it provides.

3. Cost Savings

By using Formlabs 3D printing for prototyping, you can save money on tooling and manufacturing costs. This is especially true with Formlabs printers, which offer high-quality prints at a lower cost than traditional manufacturing methods.

While there are some printers that have direct integrations from PTC Creo, you could be spending $50k-$80k more on printers. Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes and costs you nothing.

4. Increased Productivity

By combining PTC Creo and Formlabs 3D printers, you can work more efficiently and get more done in less time. PTC Creo’s powerful design tools and Formlabs’ fast printing speeds allow you to create high-quality prototypes and final products quickly and easily.

Conclusion

Taking advantage of the power of PTC Creo 3D CAD software for product design and creation and advanced Formlabs 3D printers for physical production, you get an unbeatable combination for creating prototypes and final products.

In conclusion, combining Formlabs 3D printers with PTC Creo offers numerous benefits that can help you create high-quality prototypes and final products faster, more accurately, and at a lower cost. So, if you’re looking to innovate your product design process, consider using Formlabs printers with PTC Creo.

Reach out to one of our experts to find out which solution would benefit your production process.