We’d like to share some news with you in our new youtube video we’ve nicknamed the ‘3D Printing Show’. Anthony Bayerl, Director of Marketing, and Lauren Adey, Additive Manufacturing Specialist bring you the latest news in the 3D printing industry.

There are a lot of exciting things happening including new product announcements, tips and tricks, product updates, discounts, and promotions.

Watch our video to learn about the latest additive manufacturing news.

New 3D printer called the ‘Replicator’ makes 3D print in minutes, with almost no wasted material

Stereolithography (SLA) desktop 3D printers, such as the Form 2 from Formlabs, creates 3D prints with photopolymer resin cured with a UV laser and built layer by layer. Structural lattices are created with extra material to ‘fill in’ necessary skeletal-like structures for support to continue to build the part or prototype.

UC Berkeley researchers discovered a new 3D printing technique that transforms liquid on a rotating cylinder to a solid with carefully projected rays of light – without having to waste any extra material in the 3D printing process.

Hossein Heidari, a graduate student at UC Berkeley and co-first author of the work says, “Our technique generates almost no material waste and the uncured material is 100 percent reusable. This is another advantage that comes with support-free 3D printing.”

The researchers named the 3D printer the “replicator” after the Star Trek device that instantly materializes any object. This new technique creates 3D prints in a matter of minutes compared to other techniques that could take hours.

We can’t wait to see where these UC Berkeley researchers take this new zero-waste 3D printing technique!

Creo 6.0 makes software updates to support new lattice structures, build direction, and topology optimization

With the release of Creo 6.0, PTC has updated the additive manufacturing capabilities to design with lattice structures, build direction definition, and slicing. Designing your CAD models with Creo allows you to design, optimize, validate, and run a print-check all in one environment – which means you can send your file straight to the printer when you’re done with your final design. Metal printing capabilities cover around 70% of the metal printers that are sold in the market.

Creo Parametric includes the 3D printing capabilities to directly connect to your printer. These capabilities are included in Creo 5.0 and Creo 6.0.

The Creo Additive Manufacturing Extension includes design abilities such as lattice modeling, advanced beams lattices, custom-defined cells, and defining print build direction. These capabilities are included in the Creo Design Advanced Plus package or you can purchase the extension separately.

The Creo Additive Manufacturing Plus Extension for Materialise includes capabilities to directly connect to metal printers, customize metal support structures, and optimize build direction. These capabilities are included in the Creo Design Premium Plus package or you can purchase the extension separately.

The Creo Topology Optimization Extension includes capabilities to use topology optimization in parts and assemblies and enables geometry reconstruction function. These capabilities are included in the Creo Design Premium Plus package or you can purchase the extension separately.

As shown in PTC’s Additive Manufacturing Capabilities in Creo data sheet.

How to wash your parts & prototypes with the Form Wash

We’ve discussed ways that you can better use the products you already own – this time, we’ve got a tip coming from one of our customers – Jeff Martin, an Application Engineer from Colder Products (CPC) on how to clean your parts and prototypes with the Form Wash. Check it out in our blog here.

Formlabs 3D Printers: Form 3 and Form 3L
The Form 3 (pictured on the right) and the Form 3L (pictured on the left).

New Formlabs 3D Printers: Form 3 and Form 3L

Formlabs has released the Form 3 and the Form 3L! The Form 2 uses the stereolithography (SLA) process whereas the Form 3 and Form 3L uses a process called low force stereolithography (LFS) – meaning that the printers literally use lower forces to create easier support removal and more precise detail and surface finish. Read our blog Formlabs Releases New 3D Printers using LFS Technology to learn more about SLA and LFS technology.

The Form 2.

Form 2 Discounts!

The Form 2 desktop SLA 3D printer has dramatically decreased in price (from its previous price of $3499) to $2850. We ARE still selling the Form 2 and will support those that want to purchase an already affordable 3D printer at a more affordable price.

Contact Lauren Adey, our Additive Manufacturing Specialist, to take advantage of these special deals!

PTC is changing the way Creo Design software is being sold. As of January 1st, 2018 new 3D modeling software licenses for PTC’s core solutions are only available by subscription in North America.

This makes it easier for users to utilize new functionality and keep up with the latest release of PTC Creo Parametric CAD software. It also gives organizations the flexibility to choose a 3D CAD package according to specific needs at a given time, and ensures access to the latest capabilities and premium support.

Changes in PTC Creo CAD Packaging

PTC has retired and consolidated the following CAD packages into one of 4 new tiered PTC Creo Parametric Design packages: Essentials, Essentials Plus, Essentials Premium, Engineer 1, Essentials Team, Engineer 2, Engineer 3, and Engineer 4.

You can see from the table below that Creo Design Essentials (T1) replaces Essentials, Essentials Plus, Essentials Premium, and Engineer 1; Creo Design Advanced (T2) replaces Essentials Team and Engineer 2; Creo Design Advanced Plus (T3) replaces Engineer 3; Creo Design Premium (T4) replaces Engineer 4; and Creo Design Premium Plus (T5) is an entirely new package that becomes the fifth tier for the new Creo packaging.

New PTC Creo Design Packages

With Creo Parametric and its extensions you can create, analyze, view, and share designs using 2D CAD, 3D CAD, parametric design and direct modeling capabilities along with additive manufacturing, model-based definition (MBD), and smart connected design. Every package includes the industry’s most comprehensive set of 3D CAD tools to allows you to design with maximum potential.

Every package comes with the Core Capabilities and the power to publish, share, and create augmented reality experiences right inside of your 3D CAD models. This allows you to add value to your customer experience because they can now visualize your design with AR.

Here’s a breakdown of what is included in each package:

Creo Design Essentials

  • Creo Parametric
  • Design Exploration Extension
  • Flexible Modeling Extension
  • Human Factors
  • Human Factors Analysis
  • Advanced Framework Extension
  • Collaboration Extension for Autodesk Inventor and SolidWorks
  • Intelligent Fastener Extension
  • Legacy Data Migration Extension
  • Piping and Cabling Extension
  • Render Studio Extension
  • Mathcad Express
  • Simulation Elite (Linear Structural Analysis)

Creo Design Advanced

**includes everything in Design Essentials and also includes:

  • Prismatics and Multi-Surfaces Milling Extension
  • Advanced Assembly Extension

Creo Design Advanced Plus

**includes everything in Design Advanced and also includes:

  • Interactive Surface Design Extension II
  • Behavioral Modeling Extension
  • Mechanism Dynamics Extension
  • Additive Manufacturing Extension – Standard
  • Tolerance Analysis Extension
  • GD&T Advisor Extension
  • Tool Design Extension
  • Expert Moldbase Extension
  • Mold Machining Extension
  • Layout Extension

**includes everything from Advanced Plus and also includes:

  • Collaboration Extension for CATIA V4 and V5
  • Collaboration Extension for NX
  • Simulation Extension
  • Fatigue Advisor Extension
  • Flow Analysis
  • GD&T Advisor Plus
  • Production Machining Extension
  • NC Sheetmetal Extension
  • Mathcad

Creo Design Premium Plus

**includes everything from Design Premium and also includes:

  • Advanced Simulation Extension
  • Complete Machining Extension
  • Flow Analysis Plus
  • Options Modeler Extension
  • Topology Optimization
  • Additive Manufacturing Extension – Plus

For more details on the extensions in each of the new packages, watch our webinar replay, “New PTC Creo Design Packages Overview.”

FAQ on New Packaging

Q: What is the price for existing customers upgrading to the new packages?
A: If you already have a subscription license, then you may upgrade to the new packaging through a contract amendment. If you are still on a perpetual license, then you may convert and upgrade at the same time and pay the subscription conversion price.

Q: Do the new packages contain PTC Windchill?
A: Creo Design Advanced (Tier 2) contains Windchill PDM essentials. Design Advanced Plus, Design Premium, and Design Premium Plus is bundled with Navigate Author, MCAD Data Management I, BOM Management, and Project Management at no increased cost. These three packages will also be available without PDM.

  • Q: Do we offer node-locked licenses?
    A: We offer a locked license for Design Essentials and Design Advanced only.

Q: Can I still buy Creo extensions that are now bundled in the new packages?
A: Yes, all extensions will still be available to be purchased separately. If you are subscribing to a new package that does not contain an extension that you need, that extension will be available separately.

Q: Are trials for the Creo software available online?
A: Yes, you can download a free 30-day trial here

Q: How would upgrades work if I already have subscription license?  Do I pay the difference on the remaining contract?
A: Subscription upgrades are handled through a contract amendment. You would pay the difference between your current package and the upgraded package.

If you have more questions or would like to talk to us about the new Packages and Pricing, then contact us and we’ll give you more information.

In a recent Tip of the Week video over on our YouTube channel (https://youtube.com/eacpds) I talked about a new feature in PTC Creo 5.0 – Topology Optimization. Topology optimization has been around for about 20 years, but primarily as stand alone solutions. In spring 2018 PTC announced they had fully embedded a solution from the folks over VR&D into their flagship CAD tool.

This is big news because it allows every user to easily optimize designs in new ways; whether designing for traditional manufacturing or additive manufacturing / 3D printing. Light weighting a part or assembly while maintaining structural integrity is an important part of modern product development. Optimizing topology reduces shipping weight and costs, may improve user experience, and lowers material costs. I’m sure there are other benefits, but those alone can help companies compete in today’s global economy.

After talking with some of our technical resources and engineers, it sounds like the built in Creo 5.0 tool does a fantastic job shrink wrapping/finalizing the optimized geometry to ensure the surfaces can be solidified and don’t have any weird overlapping surfaces or gaps. Most topology optimization tools kick out facetted surfaces that still need to be smoothed out in another tool. Creo turns the optimized geometry into a Creo Freestyle surface that can be easily solidified. This is especially important when optimizing parts for 3D printing.

We’d love to show you this Creo functionality live. So, after you watch the tip of the week video, head over to our contact page to request a demonstration.