Companies strive to improve collaboration, streamline processes, and maintain control over critical product data. Many of them begin by making product lifecycle management (PLM) the cornerstone. Among the most powerful PLM tools available today is PTC Windchill, a comprehensive suite of applications designed to help teams manage information, workflows, and innovation across the entire product lifecycle.

Explore the key Windchill products and modules available to organizations and how to understand each solution, how it fits in broader PLM strategies, and how these tools work together to help teams.

Windchill Modules 

Windchill products are application modules that offer users specific sets of features and capabilities within the Windchill application suite. Some of the most common Windchill PLM modules include: 

What is Windchill PDM Essentials? 

PTC Windchill Product Data Management (PDM) Essentials is built on PTC’s production proven PTC Windchill software. Windchill PDM Essentials simplifies data management activities by transparently incorporating them into the design process. It manages all forms of information. These include CAD drawings, customer requirements, schematics, and Bill of Materials (BoMs) that are generated during product development.

This modern product data management solution makes it easy to manage, share, and review your data. It’s finally possible to have a single view of the latest product data. Companies additionally achieve tighter integration to major end CAD vendors, Microsoft Office, and desktop tools. Plus, it allows your users to save time with better version control, automated data release, and simple search capabilities. Learn more by reading the PTC Windchill PDM Essentials Data Sheet.

What is Windchill PDMLink? 

With an abundance of data dispersed throughout your organization, how do you maintain the integrity of your product information when multiple people are working on the same files? The solution is easy: Windchill PDMLink. 

Windchill PDMLink is a Web-based, industry-proven Product Data Management (PDM) system that supports geographically dispersed teams while managing critical processes such as content, change and configuration management. Windchill PDMLink maintains the integrity of your product information by storing master data in a secure area where you can control, monitor, and record all changes. 

When a change is made to your data, Windchill PDMLink stores a modified copy of the data, signed and dated, in a secure area alongside the old data. This remains in its original form as a permanent record. In addition to providing change control management, Windchill PDMLink enables you to manage your product’s release cycle as well as its configuration. Check out the PTC Windchill PDMLink Data Sheet for more information.

What is Windchill ProjectLink?  

Windchill ProjectLink is a collaborative product development web-based environment that automates and tracks projects. 

ProjectLink provides a common workspace where you and your team can share and discuss documents and product structures, hold meetings, and communicate and track progress on tasks. From private exchange environments to public business to business (B2B) exchanges, ProjectLink is a secure web-based system that can easily be used in any collaboration environment.

It can also be used well beyond the engineering and manufacturing departments of your organization. Any project that requires team members to share electronic information, such as writing annual reports to creating training materials, can be managed with Windchill ProjectLink.  For more information read the PTC Windchill ProjectLink Data Sheet here.

What is Windchill Partslink? 

Windchill PartsLink is a module for PDMLink that adds part classification-based features. PartsLink enables you to perform parametric attribute searching and manage your results through convenient navigation and searching. You can search parts by typing a free-form product description or a part number in the search criteria text box. You can browse the hierarchically organized structure of your parts using text and images. And you can also refine your search by constraining parameters in a parametric search. 

Windchill PartsLink enables your team to perform similar part searches. This expands your search to look for matching parts that have parametric attributes that are within a certain percentage or absolute tolerance of the selected part. Additionally, you can export the result set to a file. Many companies lack a comprehensive part search system and as a result they lose the benefits of reusing product components. Criteria-based searching limits the result set, which helps a great deal in reuse decisions. PTC Windchill PartsLink helps solve that problem. 

What is Windchill Quality Solutions? 

Depending on your specific Windchill Quality Solutions suite (Windchill Quality Solutions 10.1 Desktop, Windchill Quality Solutions 10.1 Administrator, Windchill Quality Solutions 10.1 Web Access) you may have access to one or more applications. 

Windchill Quality Solutions, the desktop version, is the cornerstone of the Windchill Quality Solutions suite. It is available in both the team and enterprise additions and is the feature rich windows application for all of your reliability and maintainability activities. Available in the enterprise addition you will also find Windchill Quality Solutions Administrator. This provides you options for administrative controls including options to support secure login. Windchill Quality Solutions Web Access is available specifically for Windchill FMEA infractions in the enterprise edition. This allows you access for data entry, filtering, graphing, reporting, and more. 

Is there other Windchill Software for product data management and process management?

While the core Windchill modules cover many aspects of product data management, PTC also offers additional solutions. These are designed to address specialized needs across manufacturing, retail, service, and portfolio management. These tools extend Windchill’s capabilities and help organizations tailor PLM to their exact requirements.

Expanding in the Windchill Product Suite

These Windchill products offer far more than just a single PLM tool. They deliver a connected ecosystem of solutions that empower teams to collaborate, manage, and innovate with confidence. From PDM Essentials and PDMLink to ProjectLink, PartsLink, and Quality Solutions, each module addresses critical aspects of the product development lifecycle while maintaining data integrity and process visibility. Additional solutions like MPMLink, FlexPLM, and Service Parts further expand Windchill’s reach, ensuring organizations can tailor their PLM strategy to their exact requirements.

Gain the flexibility to start small and grow as their needs evolve, all while ensuring teams have access to accurate, up-to-date information. By leveraging the right combination of Windchill products, companies can reduce wasted effort, increase reuse of existing assets, and deliver higher-quality products to market faster.

Up to date on the latest in Windchill? Check out our blog What’s New in Windchill? to find out!

In the world of product development, speed, accuracy, and collaboration determine who leads… and who lags behind. As product designs grow more complex and teams become more distributed, having the latest capabilities in your PLM (Product Lifecycle Management) system can make all the difference.

That’s why knowing what’s new in Windchill is so important. Each new release of PTC Windchill delivers powerful enhancements that simplify data management, improve user experience, and strengthen the digital thread that connects design, manufacturing, and service. In this post, we’ll break down what’s new in Windchill 13, highlight its most impactful features, and explain how these updates help organizations stay agile and competitive in a rapidly evolving market.

What’s new in the latest version of Windchill?

The latest Windchill 13 release marks a significant leap forward for PTC’s industry-leading PLM platform. With new UI improvements, enhanced scalability, and advanced integration capabilities, Windchill 13 helps teams work smarter, not harder. Here’s a closer look at some of the top new features and enhancements:

1. Modernized User Experience

PTC has reimagined Windchill’s interface to be cleaner, more intuitive, and easier to navigate. The improved layout streamlines everyday tasks like document management, configuration, and workflow tracking, reducing clicks and improving user adoption.

The redesigned Windchill Navigate apps also provide simplified, role-based access to product data, ensuring that everyone – from engineers to service teams – can find the information they need quickly.

2. Performance and Scalability Enhancements

Windchill 13 introduces key architectural updates that boost system performance and scalability. Large assembly handling, concurrent user support, and faster search capabilities allow global teams to collaborate in real time without lag or data delays.

This makes the platform more reliable for enterprise-scale deployments, particularly for companies managing thousands of parts or operating across multiple sites.

3. Strengthened Change Management and Digital Thread Integration

Improved change management workflows make it easier to document, approve, and execute design and process changes within a single ecosystem. The new release enhances cross-functional visibility, so stakeholders can assess the downstream impact of changes across CAD models, BOMs, and documentation.

Windchill 13 also continues PTC’s push toward a connected digital thread, unifying data from design through manufacturing and service.

4. Expanded Openness and Integration Options

PTC continues to embrace openness across its platforms. Windchill 13 offers expanded API support and seamless integration with ThingWorx, Creo, and Vuforia – allowing organizations to connect their PLM data to IoT, AR, and other enterprise systems.

This flexibility helps teams extend the value of their product data beyond engineering, enabling smarter, connected operations across the entire product lifecycle.

5. Security and Compliance Improvements

As data security and regulatory compliance become increasingly critical, Windchill 13 introduces stronger encryption, access control, and audit-trail capabilities. These updates help organizations meet industry standards and safeguard sensitive product information while maintaining traceability from design through disposal.

How These New Features Benefit Your Organization

Understanding what’s new in PTC Windchill is just the first step. Knowing how these enhancements translate to business results is where the real value lies.

By upgrading to Windchill 13, organizations can:

Simply put, the latest Windchill release helps teams work more efficiently, make better decisions faster, and stay ahead in a competitive, connected world.

What to Consider Before Upgrading Windchill

While the benefits of Windchill 13 are compelling, upgrading should be a strategic decision, not a rushed one. Before moving forward, evaluate your readiness and long-term goals.

Consider the following:

By planning ahead, you’ll maximize your ROI and avoid common pitfalls that can slow or complicate upgrades.

Tips for a Smooth Upgrade and Adoption

A successful upgrade is about more than installing software. It’s about adoption, optimization, and continuous improvement.

Here are a few practical tips for success:

Understanding what’s new in Windchill is just one part of the equation. Adopting it effectively is where you’ll realize the most value.

Why Partner with EAC for Your Windchill Upgrade

EAC Product Development Solutions has helped hundreds of companies upgrade, migrate, and optimize their Windchill environments. Our team can guide you through every step. From assessing readiness and planning upgrades to configuring workflows and training users. Whether you’re moving from an older Windchill version or integrating with Creo, ThingWorx, or other systems, EAC ensures your transition is smooth, secure, and value-driven.

Learn more about our Windchill Upgrade and Implementation Services today!

Stay Ahead with the Latest in Windchill

The newest Windchill release reinforces PTC’s commitment to helping manufacturers achieve faster innovation, stronger collaboration, and better product lifecycle visibility. If your team relies on Windchill for design, manufacturing, or service collaboration, now is the time to explore the benefits of upgrading. The latest version isn’t just an update. It’s a platform for the future of connected, data-driven product development.

Ready to see what’s new in Windchill for yourself? Contact EAC to schedule a consultation and discover how the newest Windchill features can transform your PLM strategy.

Artificial intelligence (AI) is transforming how products are designed, manufactured, and serviced. From predictive maintenance to generative design and digital twins, AI has the power to accelerate decision-making and unlock entirely new business models.

But here’s the reality: without a strong data foundation, AI initiatives stall or fail. Studies show that most AI projects fail to deliver value because they rely on incomplete, inconsistent, or siloed data. For manufacturers, the source of truth for this data is Product Lifecycle Management (PLM).

PLM provides the foundation that ensures product data is accurate, contextualized, and accessible across the enterprise. In this blog, we’ll outline a practical readiness checklist for executives, explore the ROI of aligning PLM with AI initiatives, and share how leaders can turn readiness into competitive advantage.

The Strategic Imperative: Linking PLM to AI

Think of PLM as the digital backbone of your organization. It manages product information across the lifecycle—from concept and engineering to manufacturing, quality, and service.

AI, meanwhile, acts as the accelerator—turning that data into predictive insights, optimization opportunities, and smarter innovations. But AI is only as effective as the data it consumes. Without PLM ensuring integrity, context, and governance, even the most sophisticated algorithms produce unreliable results.

For executives, the takeaway is simple: success with AI isn’t about choosing the right algorithm. It’s about ensuring your product data is trustworthy, structured, and accessible. PLM makes that possible.

The Executive AI Readiness Checklist

To help leaders prepare, here’s a practical playbook for assessing readiness. Use these six checkpoints to evaluate whether your PLM can truly support AI-driven transformation.

1. Data Centralization

Ask yourself: Do we have a single source of truth for product data across engineering, manufacturing, and service?
If data lives in spreadsheets, departmental silos, or disconnected systems, AI will struggle to deliver value. PLM centralizes this information, ensuring every team operates from the same baseline.

2. Data Quality & Governance

AI depends on accuracy. Without strong governance—standards, version control, and access policies—data integrity is compromised. PLM enforces these rules, giving executives confidence that AI models are trained on reliable, compliant data.

3. Cross-Functional Alignment

AI is not an IT initiative or an engineering experiment—it’s an enterprise-wide transformation. Success requires alignment between engineering, IT, operations, and business leadership. Position PLM not as an engineering tool, but as a strategic enabler of business outcomes.

4. Integration & Ecosystem Readiness

AI thrives on connected ecosystems. Can your PLM integrate with IoT platforms, ERP, MES, and CRM systems? Are your data pipelines designed for scalability? Executives must ensure their PLM is not an isolated system but a central hub connected across the digital thread.

5. Talent & Culture

Technology is only half the equation. Do your teams have the skills to work with AI? Are employees data-literate and open to AI-driven workflows? Building a culture of adoption—where engineering collaborates with IT and data science—is critical to long-term success.

6. Compliance & Risk Management

Finally, consider regulatory, cybersecurity, and ethical implications. AI introduces risks around transparency, bias, and data security. PLM provides the governance framework to ensure compliance and traceability—protecting both your business and your customers.

By assessing these six dimensions, executives can identify gaps and create a roadmap that ensures PLM is ready to power AI initiatives effectively.

The ROI of Preparing PLM for AI

For executives, the question is always: What’s the business impact? Aligning PLM with AI initiatives creates measurable returns that go far beyond cost savings.

Simply put, PLM-readiness is not just an IT investment—it’s a growth strategy.

Executive Next Steps: Building the Roadmap

Preparing your PLM for AI doesn’t require an all-or-nothing approach. Executives can start small and scale over time.

By approaching readiness as a strategic initiative rather than a technical project, executives can future-proof their AI investments while demonstrating clear ROI.

Turning Readiness Into Advantage

AI is redefining competitiveness in product industries—but only for organizations that have the right foundation. PLM provides that foundation by centralizing, contextualizing, and governing product data across the lifecycle.

Executives who align their PLM strategy with AI readiness unlock faster innovation, reduced costs, and stronger market positions. The time to act is now. See where your own product data stands with our Business Assessment. We’ll help you identify gaps, inefficiencies, and readiness for digital transformation.

Gain a clear view of how structured PLM can set the stage for scalable AI success.

In a competitive, fast-paced world where innovation is key, businesses need better tools to manage the growing complexity of product development. That’s where PLM comes in. But what is PLM really, and why is it becoming a must-have for organizations across industries?

PLM, or Product Lifecycle Management, is more than just software. It’s a business strategy and digital solution that supports a product from its initial idea all the way through retirement. In this guide, we’ll explore what PLM is, how it works, and why it’s transforming the way companies design, build, and support their products.

What is PLM?

PLM stands for Product Lifecycle Management. At its core, PLM is a systematic approach to managing the entire lifecycle of a product, from inception, through engineering design and manufacturing, to service and disposal.

Think of PLM as the digital backbone of your product information. It connects people, processes, and data across the organization, ensuring that everyone is working with the latest, most accurate information. Unlike standalone systems that manage specific functions, PLM offers a unified solution across the lifecycle.

The Stages of the Product Lifecycle & How PLM Applies

Every product goes through a journey—from a rough idea sketched on a whiteboard to a physical item in a customer’s hands, and eventually, retirement. At each stage, there are critical decisions, documents, and data that must be captured and connected. PLM helps orchestrate that journey by creating a consistent, collaborative framework to manage everything from concepts to compliance.

1. Concept & Requirements Gathering

This is the earliest phase of product development, where new ideas are born based on market demands, customer feedback, or internal innovation. PLM systems help capture all these inputs in a centralized location. With PLM, stakeholders can manage initial concepts, define high-level requirements, track voice of the customer (VoC) insights, and ensure alignment with corporate strategy.

2. Design & Development

During this phase, engineering teams create detailed product designs using CAD tools integrated within the PLM system. PLM enables real-time collaboration between cross-functional teams, ensuring that every component and sub-assembly is properly documented and reviewed. It facilitates the creation and control of Bills of Materials (BOMs), technical specifications, and digital mockups. Version control ensures that everyone is working with the most up-to-date information, reducing costly errors and design rework.

3. Prototyping & Validation

Before full-scale production, companies often build physical or virtual prototypes to validate the product design. PLM tracks test results, simulation data, and validation reports. It helps manage issues that arise during testing and supports closed-loop feedback mechanisms to drive design improvements. This stage may also include regulatory validation, and PLM ensures that all required documentation and traceability records are maintained for audit-readiness.

4. Manufacturing & Production

PLM plays a critical role in bridging the gap between engineering and manufacturing. Approved designs and specifications are transferred seamlessly to ERP and MES systems. PLM ensures that shop floor instructions, tooling data, and assembly procedures are accurate and consistent with the final design. It also helps manage change orders, track supplier compliance, and maintain cost-effective production schedules.

5. Service & Support

After a product hits the market, PLM continues to provide value by storing service documentation, maintenance manuals, parts catalogs, and technical bulletins. Field data and service reports can be fed back into the PLM system, enabling organizations to track product performance, identify recurring issues, and proactively manage warranties or recalls. This feedback loop is essential for improving future product generations.

6. Retirement/Disposal

Eventually, products reach end-of-life. Whether due to obsolescence, regulatory shifts, or market changes, PLM helps manage the retirement process responsibly. This includes tracking final product revisions, archiving compliance documentation, and ensuring proper disposal of components per environmental standards. It also supports historical audits and knowledge reuse for next-gen products.

By supporting each of these stages, PLM provides a continuous thread of digital information that enhances decision-making, streamlines workflows, and drives product success across its entire lifecycle.

Benefits of Using PLM Software

Adopting a PLM solution doesn’t just optimize product development—it transforms the way your entire organization works. From faster innovation cycles to better compliance and collaboration, PLM delivers measurable improvements that impact your bottom line. Below are some of the most significant benefits businesses experience when implementing PLM software:

By adopting PLM, companies are not just investing in a software tool—they are building a more agile, connected, and competitive business.

What does PLM (Product Lifecycle Management) mean in manufacturing?

The manufacturing industry is one that benefits most from PLM. PLM consolidates data and improves design control. Engineers no longer waste time looking for data or wondering if it’s up to date. Teams gain a central location for managing revisions and BOMs. Additionally, PLM strengthens change management, compliance, and scalability. As products become more complex, the ability to manage variants and configurations is essential. PLM ensures consistency, even across global teams.

PLM vs ERP: Understanding the Difference

From time to time, people can confuse PLM and ERP. While they work together, these are different systems that serve different purposes.

So, where does PLM end and ERP begin? PLM comes first. It feeds accurate product data into ERP systems so that manufacturing, purchasing, and logistics can act on it.

You can think of PLM as the brain of product innovation; ERP is the muscle that gets things made and delivered. Looking for better understanding of the differences between PLM and ERP… and MRP? Check out our blog, ERP / MRP / PLM: Understanding the Differences and How They Work Together.

Who Uses PLM?

PLM is used across departments and roles within organizations, including design engineers, project managers, compliance officers, quality managers, and manufacturing engineers—all of whom benefit from centralized access to accurate product data.

Industries using PLM include:

Modern PLM Solutions & Trends

Today’s PLM platforms are evolving rapidly to support digital transformation. These solutions are becoming more intuitive, scalable, and tailored to fit a variety of industries. Companies are moving toward cloud-first approaches and integrating advanced technologies to drive better decisions and faster innovation.

Common Challenges Without PLM

Without a Product Lifecycle Management system in place, companies often face several critical challenges that hinder productivity, innovation, and product success:

By addressing these challenges, PLM empowers organizations to streamline operations, enhance collaboration, and ensure successful product outcomes from start to finish.

Getting Started with PLM

Not sure if your organization needs PLM? Ask yourself:

If you answered yes to any of these, a PLM system can help. The next step is assessing your current product development processes and identifying pain points that PLM could solve. Then, engage cross-functional stakeholders—including engineering, IT, operations, and executive leadership—to define goals and secure buy-in.

Start small by implementing PLM in a focused area, such as engineering change management or BOM control, to prove value and demonstrate ROI. From there, scale gradually by expanding features, integrating with ERP systems, and digitizing more of your product lifecycle processes. Partnering with a trusted PLM solutions provider, like EAC, can also accelerate success through expert guidance, user training, and customized implementation services.

Introducing PTC Windchill

PTC Windchill stands out as a leading PLM solution because it offers a powerful combination of robust functionality, scalability, and user-friendly design—making it ideal for organizations looking to streamline and modernize their product development processes. As a comprehensive digital backbone, Windchill enables real-time collaboration across global teams, secures a single source of truth for product data, and supports everything from design and change management to compliance and quality control. With its out-of-the-box capabilities, flexible deployment options (including cloud-based), and seamless integration with tools like Creo and ThingWorx, Windchill empowers companies to innovate faster, reduce costs, and stay competitive in today’s fast-paced market.

Next Steps with PLM

So, what is PLM? It’s more than just software. It’s a strategy that empowers organizations to manage product complexity, accelerate innovation, and ensure product success across every stage of the lifecycle. If you want to improve efficiency, enhance collaboration, and stay competitive in a digital-first world, implementing PLM is a critical step forward. Learn more in our post “what is PTC Windchill?”

Windchill is a mission-critical enterprise system with multiple components and touch points across an entire enterprise. Because of this complexity, you might recognize the need for Windchill Managed Services. EAC has created a managed services program for your Windchill system: the EAC Alliance Program. The Alliance Program provides PTC Windchill managed services such as Windchill administration and support.

Our team of expert system administrators help improve system performance, optimize server and license configurations, and maintain a stable PLM environment for your organization. Looking to understand what we deliver? Below are some frequently asked questions.

Frequently asked questions around Windchill Administration

When manufacturing and engineering leaders evaluate their PLM strategy, they have a lot of critical questions. Decision-makers need clear answers on what Windchill administration involves, when they should consider outsourcing, and what risks unmanaged environments pose. Below we provide focused answers to frequently asked questions to help you evaluate whether a Windchill managed services program is right for your organization.

What does Windchill administration involve and why is it important?

Windchill administration encompasses the full set of tasks required to keep your PLM system healthy, secure and aligned with organizational processes—such as user and license management, system configuration, performance tuning, and lifecycle/workflow definitions. Effective administration ensures data integrity, minimizes downtime, and keeps product data flowing smoothly across engineering, manufacturing and service operations. For example, administrators will manage user access, define roles/teams, configure workflows, administer object types and versioning, and monitor system logs to identify issues before they escalate.

Without dedicated administration, companies risk slow performance, inconsistent processes, and lost productivity—making this role foundational for any serious Windchill deployment.

When should a company consider outsourcing Windchill administration instead of managing it in-house?

Outsourcing Windchill administration makes sense when internal resources are limited, the system has become complex, or you want access to specialist expertise without hiring full-time staff. Many companies turn to managed services when they lack sufficient Windchill-specific knowledge in-house, or when maintaining uptime, performance, patching and monitoring become too burdensome for their IT/engineering teams. According to recent program data, partnering with a managed services provider can deliver high-availability environments and relieve internal teams to focus on strategic PLM usage rather than just maintenance.

If your Windchill system is integral to product development and you can’t afford extended downtime or degradation in performance, outsourcing can be the smarter and more scalable choice.

What are the typical risks of poorly managed Windchill environments?

When Windchill systems are under-managed, organizations face risks such as unplanned downtime, degraded system performance, data inconsistency, version misalignment, and security vulnerabilities from delayed patching. These issues can slow engineering workflows, hamper collaboration between teams, increase support costs, and even result in compliance or audit failures if product data is uncontrolled. For instance, if workflows or lifecycles aren’t properly configured, teams may inadvertently work on the wrong version of a part or document—leading to errors that propagate downstream. In highly regulated or competitive manufacturing sectors, these problems compromise innovation speed and product quality, making adequate administration essential rather than optional.

What types of administrative tasks are included in a Windchill managed services program (patching, system tuning, replication, license optimization)?

A Windchill managed services program typically includes proactive system tasks such as regular patching and updates, server and application performance tuning, license usage tracking and optimization, data cleanup, replication site management, CAD worker configuration and environment monitoring. For example, administrators will monitor system logs for error patterns, manage replication sites to support multiple locations or disaster recovery, and alert you when license groups or worker scripts need attention. Additionally, managed service offerings may include scheduled health checks, junior to expert support tiers, shared service dashboards and continuous improvement planning so your Windchill environment evolves rather than stagnates. Outsourcing these tasks ensures consistent support for your PLM environment and often delivers performance gains and uptime improvements beyond what internal teams achieve alone.

What can customers expect from our Windchill managed services?

Here’s what customer’s see with our Windchill Managed Services and what you can expect.

Windchill Managed Services Percent of Uptime

95.1% of our EAC Alliance Program customers achieve 100% Windchill uptime. Our customers that do not have 100% Windchill uptime still maintain over 99% availability.  This is an overall average of 99.95% or more uptime.

Windchill Managed Services Predictive Maintenance

Our Alliance program executes planned (weekly, monthly, etc) Windchill maintenance.  Predictive maintenance is more efficient and the preferred approach to system maintenance. Roughly 1/4 of Alliance customers choose to implement PTC System Monitor (PSM) as a way to bolster EAC’s already rigorous proactive maintenance.

Speed/Performance of Windchill with Managed Services

100% of EAC’s Alliance Program customers see an improvement in the speed and performance of their Windchill system.  Out of the box, Windchill leaves a lot of room for performance tuning and server optimization. Our EAC Alliance Program Team are skilled in analyzing  and optimizing system resources to suit your individual needs

Windchill Managed Services Security/Patches

100% of our EAC Alliance customers receive (or are notified) of patches.  This way you can be assured that your system is running with maximum security at all times. 

Next Steps: Optimize Your Windchill System with Confidence

Your Windchill system is the backbone of your product development process. Don’t let preventable performance or maintenance issues slow down your innovation. Whether your team needs help managing system uptime, planning proactive maintenance, or optimizing your PLM environment for scalability, EAC Product Development Solutions is here to help.

Our Windchill Managed Services give you direct access to certified PLM experts who monitor, maintain, and continually optimize your environment, so your engineers can stay focused on product design, not system administration.

If you’re ready to improve your system’s reliability, performance, and ROI, connect with us to help your organization achieve:

The majority of businesses aspire to achieve sustainability but often lack clarity on where to begin. Many perceive adopting sustainable practices as a daunting task, believing it necessitates a complete overhaul of their production processes to make a significant impact. However, let me assure you that this is not the case.

So, where should you start your journey towards creating more sustainable product design and manufacturing processes?

To genuinely embrace sustainability, focus on making design decisions at the outset. Designing for repair, reducing material usage, refurbishment, remanufacturing, recovery, reuse, and recycling is crucial. It requires a holistic approach that considers a product’s environmental impact throughout its lifecycle.

Over 80% of a product’s environmental impact stems from design decisions made early on.

Here are three ways design changes can drive sustainability:

Sustainability in Design for Dematerialization

Dematerialization, or material usage reduction, emerges as a crucial strategy for sustainability, aiming to reduce material consumption and weight without sacrificing strength and durability. Leveraging cutting-edge technologies like Generative Design, engineers can optimize designs to use only the necessary amount of material, tailored to specific loads and constraints of each application.

Creo Simulation Live offers a seamless platform for quickly assessing how different materials or reduced material usage affect design performance, enabling adjustments earlier in the design process.

Moreover, with solutions like Creo AMX, designers leverage additive manufacturing capabilities to build structures in the most efficient direction, generating automated supports, and showcasing the potential of lattice structures.

These innovations not only allow for a material reduction but pave the way for lighter, more sustainable products that maintain the required level of performance. As we continue to prioritize dematerialization in manufacturing, we edge closer to a future where sustainability and efficiency are seamlessly integrated into every aspect of product development.

Sustainability in Design for Waste Reduction

Designing for manufacturability and minimizing material waste, such as through minimal stock allowance, ensures efficient use of resources from the outset. By leveraging die casting for near-net shape production throughout the manufacturing process, material waste is significantly reduced to maximize material utilization and minimize scrap generation.

Additionally, utilizing numerically controlled (NC) strategies optimized for fast machining and lower energy consumption, such as high-speed machining (HSM) roughing and finishing, contributes to waste reduction and energy efficiency.

Moreover, designing for ease of service and assembly extends product lifespan and reduces the demand for new products. While some parts of a product may wear faster than others, creating products for easy disassembly eliminates waste because you do not have to throw away the entire product to extend the lifespan.

Accurate documentation of assembly and disassembly instructions empowers users to maintain and repair products, minimizing waste and promoting a more sustainable approach to product lifecycle management.

Sustainability in Design for Energy Efficiency

Engineers globally actively address questions such as, “Can we reduce noise and unneeded energy consumption in design?” and “Can we make our design more thermally efficient?” to pave the way for eco-friendly innovation.

Their goal is to pinpoint areas where energy is wasted, but don’t have the most efficient tools to accomplish that task. Modal analysis and thermal analysis enable more streamlined and environmentally conscious designs. Additionally, tools like Creo Flow Analysis optimizes flow efficiency to ensure that products operate with maximum efficiency, minimizing energy requirements without sacrificing performance.

Furthermore, selecting materials that demand less energy to manufacture and recycle adds another layer of sustainability to the design process and reduces the overall environmental impact from production to end-of-life disposal. Through these proactive measures, energy-efficient product design becomes a tangible pathway towards a more sustainable future.

Sustainable Design Solutions

Our suite of Creo design tools supports sustainable practices:

Designing for sustainability benefits both the environment and businesses. Companies can significantly reduce their environmental footprint by considering dematerialization, disassembly, and behavioral modeling.

By partnering with EAC for solution identification and utilizing PTC’s comprehensive Creo design tools, companies can pave the way for a sustainable future while improving their bottom line. Let’s talk about how EAC can help you identify solutions to help your company embrace sustainable design practices today!