INTAMSYS Funmat HT Printer - Partnering with EAC Product Development Solutions

EAC and INTAMSYS are partnering to expand 3D printing solutions for the Midwest

EAC Product Development Solutions, a Premier PTC partner, has recently entered into a strategic alliance with INTAMSYS to amplify their concentration and assistance towards Additive Manufacturing concerning product development.

Who is INTAMSYS?

Specializing in high-performance materials, INTAMSYS is a world-renowned expert in advanced solutions for 3D printing and industrial additive manufacturing.

INTAMSYS offers advanced 3D-printing solutions that are fine-tuned to cater to the specific needs of various industries and organizations, with the support of its partner network.

Offering a diverse array of 3D printing hardware, INTAMSYS effectively meets the needs of various industries, including but not limited to Aerospace, Automotive, Manufacturing, Consumer Goods, Healthcare, and Research.

INTAMSYS operates across multiple locations. They are headquartered in Shanghai (China) with regional offices in Stuttgart (Germany) and Minneapolis (Minnesota), where they extend their services to offer sales, operations, and support for their cutting-edge technology.

“We are very excited to be partnering with EAC Product Development Solutions”, says INTAMSYS CEO Charles Han. “EAC Product Development Solutions have a proven track record with various product development software offerings that strongly reside adjacent to our solutions. We believe this is the beginning of a strong partnership as they further dive into additive manufacturing with INTAMSYS. Plus, it doesn’t hurt that they are right down the street from our Minnesota office.”

EAC’s Industry Role

EAC Product Development Solutions, a predominant player in the product development industry, prioritizes staying ahead of the curve by providing top-of-the-line technology solutions to clients while also being responsive to market trends and customer demands. Teaming up with INTAMSYS enables EAC to enhance their market offerings, addressing additional business challenges encountered by their customers.

EAC Product Development Solutions (EAC) provides innovative solutions that transform the way companies design, manufacture, connect to, and service their products. The organizations’ primary objective is to improve and optimize product development systems, with the ultimate goal to help clients succeed in the marketplace.

EAC is renowned for their unparalleled expertise in product development, systems, architecture and innovative solutions, particularly in the areas of Product Lifecycle Management (PLM), the Internet of Things (IoT) and Augmented Reality (AR).

“We help businesses and organizations in various industries change the way they design, manufacture and service their products by implementing a two phased digital thread strategy. We first optimize information flow and then transform business processes to enable companies to gain a competitive advantage with faster time to market, less waste, increased innovation, lower costs, and higher profits.” Thane Hathaway

EAC’s Partnership with INTAMSYS

Prior to the partnership, INTAMSYS aimed to form a strong alliance with a technology solutions provider in the Midwest region, renowned for exceptional customer service. After considering various options, INTAMSYS determined that partnering with EAC would result in an unmatched collaboration that would surpass any other potential partnership.

With the ability to leverage EAC’s broad portfolio of technology, services, and solutions; INSTAMSYS plans to enhance offerings revolving around anything from prototypes to functional real-world end-use parts that encompass real material properties for production, manufacturing, and industrial applications.

Expanding territory coverage and market presence, the partnership greatly aids both organizations, as well as their clientele, providing each to benefit from the proficiencies of one another.

Creo file of part being designed

PTC Creo: Explained

PTC Creo is a powerful 3D modeling and simulation software that helps engineers and designers to create virtual prototypes of their products. The software is used in many industries, such as aerospace, automotive, medical devices, consumer electronics and more.
PTC Creo provides users with a wide range of features including:

  • Modeling capabilities for creating complex shapes using parametric geometry or direct modeling tools

  • Test your designs before they’re manufactured

  • An integrated environment where you can work on multiple projects simultaneously without having to switch between different programs

The Benefits of PTC Creo

This powerful 3D CAD software offers advanced tools for product development, including:

  • Cost-effectiveness – The ability to create high quality products at lower costs through an improved design process. This effective simulation tool saves you money on

  • Improved accuracy – The ability to create accurate designs faster with less manual intervention.

  • Speed of design – A streamlined workflow enables you to quickly move from concept to reality by automating repetitive tasks so you can focus on what matters most – your ideas!

Creo Parametric CAD design with dimensions

Creo Parametric

One of the key features of PTC Creo is its parametric design capabilities. This means that users can create models that are based on a set of parameters, such as dimensions or material properties. If any of these parameters change, the model will automatically update to reflect the new values. This can save a lot of time and effort in the design process, as designers don’t have to manually update every aspect of the model.

Creo Simulation

PTC Creo also includes a range of simulation tools using Creo Simulate or Simulate Live, which allow designers to test their models under various conditions. For example, they can simulate how a product will perform under different loads or temperatures. This can help to identify any potential issues before the product is manufactured, saving time and money in the long run on prototype waste.

You save time and money on production runs of components made from materials such as steel or plastic resin molds. There is no worrying about unexpected costs due to mistakes made during manufacturing process because of pre-printing simulation with Creo. Without simulation, there could be overproduction waste due poor quality control measures and lack of environmental testing.

Another useful feature of PTC Creo is its collaboration tools. With this software, multiple users can work on the same model simultaneously. This can be especially helpful for large design projects, where different teams may be responsible for different aspects of the design.

So, who uses PTC Creo?

As we mentioned earlier, it’s used in a wide range of industries. For example, automotive designers may use it to create models for car parts or assemblies. Aerospace engineers may use it to design aircraft components. And manufacturers may use it to create models of production equipment.

The PTC Creo User Interface

The user interface is where you’ll spend most of your time in PTC Creo. It’s made up of four main sections: Design Tools, 3D Model Creation, Drag-and-Drop Feature and the Model Browser.
The Design Tools section is where you can access all the tools needed for creating your models and assemblies. These include sketching tools for drawing 2D sketches on planes or surfaces; editing tools such as move, copy/paste and rotate; drawing aids like grids; dimensioning tools that let you add dimensions to your designs; assembly creation options that allow users to create assemblies from parts imported into Creo Elements/Pro by means of an external CAD system (such as AutoCAD) or built within Creo Elements/Pro itself; plus many more features!

Support Resources

Tutorials:
PTC has a library of tutorials for all levels, from beginner to advanced. The videos are short and easy to follow, so you can learn the basics in no time.

Documentation:
If you need more detailed information or want to dive into the details of your project, there’s plenty of documentation available on EAC’s website. You can search through the Creo Help Center or look at specific guides that cover topics like creating parts or assemblies in Creo Parametric 3D CAD software.

Creo Experts:
If you have questions about how something works in Creo, ask them here! Our PTC Creo experts are ready to help with any questions, issues or if you want to know how you can optimize your usage of the CAD program.

Conclusion

Creo is a powerful, flexible CAD/CAM software package. It’s used by manufacturers across a variety of industries to create parts and assemblies that are accurate, efficient and cost-effective.
Creo offers an extensive range of capabilities for product development teams:

  • Conceptualize your ideas with intuitive 3D modeling tools that help you quickly visualize your designs before building them in the virtual world.

  • Use parametric design capabilities to create variations on existing models so you can test different options quickly and easily without having to start from scratch each time (and potentially waste time).

  • Create fully functional prototypes using built-in simulation tools that allow you to see how parts will function together before they’re even built!

Connect with one of our experts to see where Creo could positively impact your business processes. If you’re looking to learn more, check out how Creo helped Merrick and the race to space.

Creo and Formlabs Header Image

The dynamic duo, Bonnie and Clyde, the perfect pair: Formlabs 3D printers and PTC Creo. Combining these two technology leaders advance businesses to their full potential. When you combine Formlabs 3D printers with PTC Creo, you get an unbeatable combination for creating designs, prototypes and final products.

What is PTC Creo?

PTC Creo is a cutting-edge CAD software with an intuitive user interface that makes it easy to design and optimize your 3D models.

With PTC Creo, you can create high-quality 3D models with powerful features for analysis, visualization, and manufacturing. You can also import existing data from other applications or use the built-in tools to convert 2D drawings into 3D models.

This 3D CAD software solution also has options for live simulation tests to minimize prototyping. You can make sure the parts you are printing have been tested for durability before they even reach the physical world.

Man creating airplane on PTC Creo

What are Formlabs 3D Printers?

Outside of the outcome being a cool physical representation of your design, 3D printing is a fast and cost-effective way to prototype your product.

Formlabs printers use stereolithography technology (SLA) to produce high-quality parts with smooth surfaces, sharp details and no visible layers or seams – all while being fast enough for production-level throughputs. And because they’re so precise, they’re ideal for creating prototypes that look just like what customers expect from final products!

By using 3D printing, you can create prototypes that look like the final product and test them before mass production. This allows you to make changes based on user feedback before investing in tooling for manufacturing. This hardware can save you time and money on low-waste prototypes and production and improve product quality.

Combining Formlabs 3D Printing with PTC Creo

PTC Creo is an industry-leading CAD software that allows you to model, design and simulate your products. Formlabs 3D printers are the best way to bring these digital designs into physical form. When you combine PTC Creo with Formlabs 3D printing, you can:

  • Reduce time-to-market by enabling designers and engineers to iterate more quickly on their designs before committing them to tooling or manufacturing processes.

  • Improve product quality by being able to prototype complex geometries that would otherwise be difficult or impossible using traditional manufacturing methods.

  • Increase design accuracy by allowing for greater flexibility in prototyping new concepts without the constraints imposed by traditional manufacturing processes.

Formlabs Provider - learn more

Using Formlabs 3D Printers with PTC Creo

Using Formlabs 3D printers have many benefits. It’s an inexpensive and quick way to produce prototypes, which can be used to test or validate your design before investing in expensive tooling.

Some benefits that you will see form Formlabs printers:

You can also use 3D printed parts as production-quality end products to save time and money on manufacturing while maintaining quality control throughout the process.

If you’re already using PTC Creo for your CAD/CAM needs, then combining it with Formlabs 3D printers is a smart move because they both offer powerful toolsets that have easy collaboration.

EAC has partnered with Formlabs since 2016 and we now have almost 50 customers using both Creo software and Formlabs printers.

So if you use either of those products today (or plan on doing so soon), this article will show how easy it is for them to work together!

All-in-one in house design and printing creates a smooth-running production process that will save your business money.

Here are some of the benefits of using Formlabs 3D printers with PTC Creo:

1. Faster Prototyping

When combined with PTC Creo, 3D printing with Formlabs printers is fast and efficient – you can quickly iterate on designs and convert your files to create high-quality prototypes. This means you can get your product to market faster and stay ahead of the competition.

Formlabs printers are faster print times with no visible layering and fewer supports needed to clean off.

Also, Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes on a free Formlabs converter called Freeform. It’s easy to upload a Creo design file into Freeform to convert it to an STL file and then send it directly to your Formlabs printer. Your prints will be ready to go in no time.

2. Improved Design Accuracy and Customization

Formlabs 3D printers offer high resolution and accurate prints, which means you can create prototypes that look and feel like the final product. This allows you to test your designs more accurately and make changes before committing to manufacturing.

Customization and small-scale production runs, which are great for creating unique products or limited edition runs, are made possible with Formlabs 3D Printers. PTC Creo can help you design and optimize these products to meet your exact specifications with the versatility of tools that it provides.

3. Cost Savings

By using Formlabs 3D printing for prototyping, you can save money on tooling and manufacturing costs. This is especially true with Formlabs printers, which offer high-quality prints at a lower cost than traditional manufacturing methods.

While there are some printers that have direct integrations from PTC Creo, you could be spending $50k-$80k more on printers. Converting PTC Creo files to files that are readable on Formlabs printers takes a few minutes and costs you nothing.

4. Increased Productivity

By combining PTC Creo and Formlabs 3D printers, you can work more efficiently and get more done in less time. PTC Creo’s powerful design tools and Formlabs’ fast printing speeds allow you to create high-quality prototypes and final products quickly and easily.

Conclusion

Taking advantage of the power of PTC Creo 3D CAD software for product design and creation and advanced Formlabs 3D printers for physical production, you get an unbeatable combination for creating prototypes and final products.

In conclusion, combining Formlabs 3D printers with PTC Creo offers numerous benefits that can help you create high-quality prototypes and final products faster, more accurately, and at a lower cost. So, if you’re looking to innovate your product design process, consider using Formlabs printers with PTC Creo.

Reach out to one of our experts to find out which solution would benefit your production process.

Digital transformation has become a buzzword in recent years, and for good reason. Companies that embrace digital technologies are more likely to stay ahead of the curve, differentiate themselves in the marketplace, and meet the evolving needs of their customers.

The benefits of digital transformation can be far-reaching, from improved customer experience to cost savings and increased efficiency.

In this blog, we will explore the various benefits of digital transformation, and why it is essential for companies to embrace this trend in order to remain competitive in the digital age.

What is Digital Transformation?

Digital transformation is a term used to describe the process of transforming an organization’s business model and operations through the use of digital technologies. It’s important because it can help you stay ahead of your competition, improve customer experience and attract new customers.

The benefits of digital transformation include:

  • Improved customer experience: Digital transformation can help you better understand and meet the needs of your customers. With the use of data analytics and other digital tools, you can gather insights into customer behavior and preferences, and tailor your products and services accordingly.
  • Increased efficiency and productivity: Digital transformation can automate many processes, reducing manual labor and freeing up staff to focus on higher-value tasks. This can lead to increased efficiency and productivity across your organization.
  • Competitive advantage: By embracing digital technologies, you can stay ahead of your competitors and differentiate yourself in the marketplace. This can help you attract new customers and retain existing ones.
  • Cost savings: Digital transformation can help you reduce costs by streamlining processes and eliminating unnecessary steps. This can lead to significant savings over time.
  • Innovation: Digital transformation can open up new opportunities for innovation and growth. By embracing new technologies and ways of working, you can develop new products and services that better meet the needs of your customers.

See how JR Automation saved seven figures with embarking on their digital transformation journey:

JR Automation saves millions with digital transformation – Case Study

Creating a Digital Transformation Roadmap

The first step to creating a digital transformation roadmap is to identify the scope of your transformation. What are you trying to achieve? What are the goals and objectives of your business? How will you measure success?

Once this has been determined, it’s time to set up a timeline for achieving those goals.

Once these steps have been completed, it’s time for action! You should now have a clear idea of what needs changing within your organization and how long it will take before those changes become visible.

Building a Digital Transformation Team

When you’re building your digital transformation team, it’s important to define roles and responsibilities. You’ll want to make sure that everyone understands their role in the process and what they are expected to do. For example, if someone is responsible for monitoring the performance of shop floor machines, they should know what the ideal OEE is of each machine, how they are going to collect that data, and how they are going to distribute it to enterprise decision makers.

It’s also important that you select team members who have complementary skillsets and experience levels. If one person has extensive knowledge of augmented reality while another knows nothing about it at all, this could lead to problems down the line when it comes time for them both to collaborate on projects together – and no one wants that!

Finally, creating a culture where collaboration happens naturally between team members will help ensure successful outcomes throughout your digital transformation project(s).

Adopting the Right Technology

The first step in digital transformation is choosing the right technology. You’ll want to consider:

  • Software: What are your current needs and how will they change over time? Will you need additional features or functionality?

  • Hardware: Do you have enough computing power and storage space for all of your data, or does it need to be scaled up or down depending on usage patterns at different times of day/year/etc.? Do you have sensors to track data that you need for production insight?

  • Tools: What tools do developers use to build applications on top of this platform (e.g., Creo vs. Solidworks)? How easy is it for them to integrate their code with existing systems like databases and messaging queues? Are there any security issues with using these tools – and if so, how can they be mitigated by using another tool instead (e.g., switching from MySQL database server software to Microsoft Azure).

Developing a Digital Transformation Strategy

The first step to developing a digital transformation strategy is to define the scope of the project. What are you trying to accomplish? What are your objectives, and how will you measure success?

These questions can help guide your organization through its transformation journey by setting realistic goals for both short-term wins and long-term gains.

Once you’ve defined what needs changing, it’s time for step two: defining how those changes will happen. This involves creating an action plan that includes timelines for each phase of implementation as well as resources required for each stage (e.g., time from IT staff).

Some companies may choose to tackle multiple projects simultaneously; others might choose only one area at a time depending on their resources available in terms of money/manpower/etcetera).

EAC Assessments help companies answer all those questions and how to get where they want to be.

Implementing the Digital Transformation Plan

  • Develop a timeline. The first step in implementing your digital transformation plan is to develop a timeline with milestones that will help you track progress.

  • Set goals and objectives for each milestone. Once you’ve established your milestones, it’s time to set goals and objectives for each one of them so that everyone involved knows exactly what needs to be done at any given time during the project.

  • Track progress regularly by reviewing dashboards or reports generated from data collected during testing phases of development projects (if applicable). It’s important not only for managers but also employees on lower levels within organizations who may not have access

Monitoring and Evaluating Performance

Monitoring and measuring performance is an important part of the digital transformation process. It allows you to identify areas where you are successful, and areas that need improvement.

Monitoring can be done using a variety of tools, including:

Adapting and Adjusting the Plan

As you progress through your digital transformation, there will be changes in the market that you need to respond to.

If a competitor introduces a new product or service, or if something happens in the industry at large, it may change how you approach your own strategy.

You might also find that your goals and objectives have changed since they were first set out; perhaps there’s been an increase in customer demand for something specific that wasn’t previously considered important enough for inclusion on the list.

The best way to handle these situations is by reviewing them regularly with other members of your team – and making sure everyone has input into decisions about how best to adjust course as needed.

Communicating the Benefits of Digital Transformation

In order to communicate the benefits of digital transformation, it’s important to understand who your stakeholders are and what they want.

If you’re working in an organization with a large number of stakeholders (such as a government agency), then there may be multiple groups that need convincing. For example:

  • The board wants to see results from their investment in IT infrastructure. They’ll likely be interested in metrics such as ROI and cost savings.

  • Executives want quick wins that will help them achieve their goals, but they also need proof that this new approach will work before they can commit time and resources to implementing it throughout the organization.

  • Employees want something tangible they can hold onto when explaining why this change is important for them personally (and why it matters).

Conclusion

Digital transformation is a powerful tool that can help you achieve your business goals. It’s important to remember that digital transformation is not just about implementing new technologies, but also about changing how you work and think as an organization.

Digital transformation requires commitment from everyone involved in the process – from the C-suite down through every level of your organization.

To be successful, it must be an ongoing effort rather than a one-time project or initiative. You will need to continuously innovate and improve what you’re doing if you want to stay ahead of competitors who are also pursuing digital transformation strategies.

In conclusion, digital transformation is becoming increasingly essential for companies to stay competitive and meet the needs of their customers in the digital age. However, the process of digital transformation can be complex and challenging, which is why EAC assessments can be extremely helpful.

By conducting an assessment of your organization’s current digital capabilities and identifying areas for improvement, you can develop a roadmap for digital transformation that is tailored to your specific needs and goals.

EAC assessments can help you identify gaps in your digital capabilities, streamline your processes, and develop new products and services that better meet the needs of your customers. By embracing digital transformation and leveraging the expertise of EAC assessors, you can position your company for success in the digital age.

Connected Solutions with IoT

The Factory of the Future is a connected world of everything.

We will explore the benefits of IoT in manufacturing, including asset monitoring and utilization, quality control, predictive analytics, automation, safety and compliance, OEE visibility and productivity, and more.

With IoT solutions, companies can achieve their Industry 4.0 goals and increase their bottom line.

What is the Internet of Things (IoT)?

The Internet of Things (IoT) is the network of physical objects, people and other assets that are connected to the internet. IoT allows you to collect data from devices and analyze it in real time.

The goal is to make processes more efficient by optimizing performance and reducing costs.

IoT can be used to monitor machines in factories, track inventory at warehouses or even monitor traffic conditions on roads. It’s also used for home automation tasks like turning off lights when you leave a room or adjusting your thermostat based on your location inside (or outside) the house.

IoT Ecosystems

An IoT ecosystem refers to the network of devices, sensors, software, and services that are interconnected and work together to collect, analyze, and act on data.

They are often utilized to gather data on connected assets, and tools in order to gain real-time insights into their condition for predictive maintenance purposes.

The goal of predictive maintenance is to detect and address problems before they cause equipment failure, downtime, or safety issues.

By predicting maintenance needs in advance, organizations can schedule maintenance during planned downtime, minimize the impact of maintenance on operations, and extend the lifespan of equipment.

Connected Products

A smart, connected product (also known as a smart object or SCoT) is a product, asset, or other object embedded with processors, sensors, software, and connectivity that allows data to be exchanged between the product and its environment, manufacturer, operator/user, and other products and systems[1].

Smart, connected products enable the comprehensive monitoring of a product’s condition, operation, and external environment through sensors and external data sources[2].

This technology stack provides a gateway for data exchange between the product and the user and integrates with other systems to enable a new level of customer experience[3].

Connected Factory

Similar to connected products, a smart, connected factory is a digitized manufacturing facility that uses connected devices, machinery, and production systems to continuously collect and share data.

This data is then used to inform and improve processes and proactively address any issues that may arise.

It is an interconnected network of machines, communication mechanisms, and computing power, which uses advanced technologies to analyze data, drive automated processes and learn as it goes. It uses the sensors and software of the connected products to bring together the factory floor.

A connected factory is implemented to track the overall equipment efficiency or effectiveness (OEE) of the factory.

A smart connected factory is the telltale sign of a manufacturing floor that is functioning at its most optimal ability.

Having access to data insights regarding production health helps companies optimize earnings and minimize production downtime.

Augmented Reality

Integrating augmented reality (AR) with IoT involves using sensors and other IoT devices to collect data from the physical world, which is then used to augment the user’s experience in the digital world.

For example, AR can be used to display real-time data from IoT sensors, such as temperature or humidity, on a user’s mobile device. When a cell phone or tablet uses Augmented Reality (AR) to display data, it overlays virtual information on top of the real-world view seen through the device’s camera.

This can be particularly useful in industrial settings, where workers can use AR to monitor the performance of machines, detect any issues immediately, and take corrective action. This kind of data can be turned into a Digital Twin.

Digital Twin

With a Digital Twin, you create an exact replica of a working product, process, or service as a simulated model in a virtual space that performs under real-world conditions.

A Digital Twin in manufacturing helps companies find performance issues, schedule predictive maintenance, reduce downtime, and minimize warranty expenses.

This allows anyone to take a digital version of your factory with you anywhere in the world and know the exact, real-time data of how it is functioning. This is extremely helpful for decision-makers who often travel and need to know how their factories are doing.

Additionally, a digital twin of your factory helps maintenance teams find precisely where an issue may have occurred by giving them visual prompts of where the problem is originating from.

The Benefits of IoT in Manufacturing

IoT has a plethora of benefits for manufacturers that overall saves companies time and money, and solves frustrations with outdated processes and siloed data.

Bellow are different ways the IoT solutions could benefit your production process:

Asset Monitoring & Utilization (AMU) & Real-Time Production Performance Monitoring
  • Gain real-time insights from connected assets and legacy systems such as your PLM and ERP systems to align your IT and OT systems

  • Make more informed decisions faster

  • Increasing flexibility and agility

  • Monitoring the status of inventory in real-time

  • Quality Control

  • Monitoring Distributed and Outsourced Processes

  • Spare parts management

  • IoT sensors allow organizations to gauge the specific use and deploy practices for more effective usage of resources.

Machine Learning & Predictive Analytics

By integrating machine-learning capabilities there is a whole new level of predictive intelligence brought to the factory floor – identified problems and resolved issues with minimal impact on operational performance. Other benefits include: 

  • Detect problems before they occur

  • This helps to maximize factory production utilize data analytics to perform predictive maintenance

  • Optimizing Maintenance Schedules

Automation & Connected Work Cells (CWC)

In manufacturing, many processes are streamlined with IoT technology. For example, one IoT strategy is to use Automation. With IoT, using sensors allows you to automate certain tasks such as temperature monitoring or product tracking.

This means less time spent on manual labor and paper-based processes while increasing productivity simultaneously!

Safety & Compliance

Making sure that machines are running at a safe capacity and within the compliance standards creates a well maintained work area that brings employee satisfaction and confidence in a safe workspace.

All these things can be tracked through IoT technology, along with others: 

  • Increasing energy efficiency of machines

  • Reduce human errors

  • Ensuring Products Comply with Set Standards

  • Increased employee and customer satisfaction

OEE Visibility & Productivity

A factory enhanced by IoT solutions offer complete visibility into all of your factory operations. You can see all of your work orders, lines, and all critical KPIs through dashboards that pull together 

IoT sensors allow organizations to gauge the specific use and deploy practices for more effective usage of resources.

  • Cost reduction

  • Increase bottom line

  • Decreased Machine Downtime

  • Optimizing Factory Production

  • Reduced lead time

  • Improved efficiency

  • Improvement of Operational Performance

These are just some of the many ways companies can reach their goals with Industry 4.0. With out-of-the-box solutions or even custom IoT apps, the possibilities are endless.

Implementing IoT

The first step in implementing IoT in manufacturing is to identify your goals. Are you looking to improve efficiency, reduce waste or increase profitability?

Do you want to improve customer satisfaction by delivering products on time, or do you want to create new revenue streams with data collected from connected devices?

Once you’ve determined what kind of impact IoT can have on your business, it’s time to evaluate the current technology that’s not only available but that easily integrates with your current systems and shop floor.

Finally, develop an action plan for implementing these strategies broken down into digestible phases. It’s critical to understand what solutions fit best and most align with your unique business and prioritized initiatives.

Common Challenges

We hear from companies all the time regarding what challenges they feel stops them from implementing IoT in manufacturing.

The first is cost. However, with any good investment, the benefits of using IoT solutions offset the cost. While IoT ROI doesn’t happen overnight, the full impact IoT has on manufacturing organizations is tenfold.

NORMA Group met with EAC experts to understand what sort of impact an IoT initiative would have on their business growth and determined the challenges were well worth the wait – something we find other companies can relate to. Another early adopter, JR Automation was able to save $1.4 million by investing in IoT.

Security

The second common challenge that comes with implementing IoT is security. This includes both physical and data security issues that need to be evaluated and addressed before implementing any type of data management change.

Finding a solution with integrated automated tools and detailed monitoring is key to preventing attacks. Check out this article that talks further about data security and how PTC’s Kepware supports cybersecurity.

Data Management

Another challenge we see is considering how well your organization will be able to manage the new information coming from all over your facilities. It’s key you create a plan to integrate the new data flow into your existing systems.

With user-friendly IoT-connected solutions like PTC Thingworx, data is captured, consolidated into a dashboard, and presented in a consumable visual format for real-time insights.

Hardware

Another consideration is requirements: What sort of hardware do you have to support that software change? Replacing or updating existing systems and hardware to increase efficiency may be necessary to keep up with the fast pace environment of shop floors.

There is no doubt that these are important things to consider when making enterprise-wide changes. While implementing IoT can feel difficult and intimidating, it does not have to be.

EAC has a number of business assessments that can help you evaluate your current state and create a highly strategic roadmap to successfully scale your digital transformation initiatives.

Ultimately, Digital Transformation is a game changer for manufacturing companies who are unsatisfied with the “status quo” – and IoT will open up major opportunities for long-term success and sustainable growth that would not have been possible without making changes.

Connected Future

Empower your organization with enhanced connectivity to your products, systems, and customers.

IoT can provide significant advantages for manufacturers across the enterprise, but it is important to properly evaluate, plan and implement the right technology and the right solution at the right time in order to maximize the potential benefits.

Our IoT consulting and connect services provide comprehensive support from extracting valuable insights, and developing strategic plans to executing and implementing efficient IoT solutions that accelerate your digital transformation.

Chat with one of our experts on how we can help you identify the best IoT solution for your needs and how we can help your company implement it the right way.

What is the Digital Thread?


The Digital Thread is a system of interconnected data, processes and applications that create a closed loop between the digital and physical worlds. It enables a flow of data between these two worlds, creating a critical capability in model-based systems engineering (MBSE).
The Digital Thread is part of an overall MBSE approach that helps organizations:

  • Design better products faster by using models as the basis for decisions rather than documents
  • Reduce costs by eliminating rework caused by changes made after initial design stages
  • Avoid errors by ensuring all stakeholders always have access to up-to-date information about product status

Why Use the Digital Thread

The Digital Thread utilizes a communication framework that links previously disconnected elements within the manufacturing process, providing a unified view of an asset throughout its entire lifecycle. It is a fundamental aspect of model-based systems engineering and forms the foundation for a Digital Twin. Business processes, including daily tasks, activities, and decisions, are digitized and integrated into the Digital Twin through the Digital Thread. The Digital Thread also supports standardization, traceability, and automation initiatives.

This enterprise connective solution optimizes products by bringing people, processes and places together to provide traceability of the Digital Twin back to requirements and parts. The Digital Thread also provides an end-to-end view of control systems that make up physical assets across their lifecycle. This benefits a company by transforming how products are engineered, manufactured and serviced.

Enterprise Application

The Digital Thread is a powerful tool that is used to improve business processes and enhance customer satisfaction. The applications of this technology are numerous, including:

 

The Digital Thread in Action

The Digital Thread is a concept that’s been around for a while, but it has only recently started to gain traction. It isn’t something that you can just jump into and expect to understand immediately. Instead, it’s best to look at the ways in which companies have utilized this idea in order to get a picture of what they’ve done with it and how they’ve used it successfully. Here are some examples of companies who have made use of their own Digital Threads:

  • A retail company uses its Digital Thread to improve customer service by connecting customers directly with product experts via chatbot technology. This allows them access information on products before making purchases so they can make informed decisions about what they buy and why they buy it. It also gives them an opportunity to ask questions if anything comes up later on down the line (i.e., when they’re actually using products).

  • Another retailer uses its own version of this concept as part of its online store where shoppers can find information about any given item without having access beforehand. Instead, everything from sizing charts down through reviews from other buyers will pop up automatically once someone clicks “add” on any given product listing page (and even before then!).

 

Creating a Digital Thread

The Digital Thread is a new way of thinking about your business. It’s more than just data connection or enterprise collaboration, it’s an integrated approach to connecting with the product lifecycle, employees and customers in real time.

The first step in creating a Digital Thread is understanding the production journey – how your employees or customers interact with your product at each stage of the production process. You need to know what information they should be consuming and how you can provide it through all stages of the product lifecycle. Once you have this information, it’s time to put together a plan for how the data will be distributed across all departments. This could be through IoT initiatives and product lifecycle management software.

The Future of the Digital Thread

The Digital Thread is the idea that every product interaction you have, whether it’s before, during or after the creation of the product should be connected through shared data. This means when a product is designed, built and put on the field with the customer, all the information is connected together. This sort of enterprise connection minimizes process disruptions and creates a cohesive product lifecycle.


The concept has been around for years but it’s only recently started to gain traction among businesses as more of them embrace breaking down data silos and integrating technology into every aspect of the product lifecycle.


It’s easy enough to see how this could benefit both consumers and businesses: Consumers get better service because service technicians are alerted early and accurately about the performance of their products and when they need to be serviced. Customer service improves greatly when a company can minimize downtime for customers with real-time monitoring and preventative maintenance.

 

The Impact

The impact of the Digital Thread is not only changing the way we design and manufacture products, but also how we service them. This shift has significant implications for businesses.

The ability to track a product through its life cycle has huge potential for companies looking to improve operations and customer experience. It’s no longer enough to simply make sure that your product works when it leaves the factory; now you need to ensure that it will continue working throughout its entire life cycle and be able to respond quickly if something goes wrong along the way.

The Challenges

There are challenges to the Digital Thread, however. Data security, privacy and integrity are all important considerations when it comes to data sharing. These issues are addressed by industry best practices such as encryption and authentication protocols that protect information from unauthorized access or tampering.

The Benefits of the Digital Thread

The benefits of the Digital Thread include:

  • Cost savings. The Digital Thread allows you to reduce costs by eliminating excess inventory and reducing waste. For example, if a product is out of stock at one store, it’s not available for purchase in any other stores or online either. This means that customers won’t be able to buy it unless they go directly to the manufacturer’s website–and many will simply give up and look elsewhere instead.

  • Improved efficiency. With the Digital Thread in place, manufacturers quickly identify where there are problems with production or distribution so they can fix them immediately rather than waiting until after an entire batch is produced before finding out about any issues (and having already paid for those products). By being able to identify problems before they occur, companies save money on wasted materials while also ensuring better customer satisfaction because their products will always be available when needed most!

The Digital Thread is beneficial to manufacturers because it enables automation, traceability, and standardization efforts. It allows manufacturers to access data quickly and easily, and to make decisions based on real-time data. Additionally, it helps to reduce costs associated with product development and production, and to ensure that products are manufactured to the highest quality standards.

The Digital Thread also helps to improve the customer experience by providing them with access to real-time data, allowing them to make informed decisions about their purchases. It also improves the efficiency of the supply chain, as manufacturers track their products from start to finish, ensuring that they are delivered on time and to the correct specifications.

Overall, the Digital Thread for Manufacturing is a powerful tool that can help manufacturers to improve their operations, reduce costs, and provide a better customer experience.

Conclusion

The Digital Thread is the concept that all of your customer interactions are connected, and that your business uses this to its advantage. The Digital Thread has many applications, including:

  • Providing a better user experience for customers by connecting all of their interactions with you in one place

  • Enabling companies to provide better support through real-time communication with customers

  • Helping businesses understand their customers better by analyzing data from various channels

If you want to learn more about how the Digital Thread could impact your organization, chat with one of our experts!