complex CAD model breakdown

Developing complex products in CAD (computer-aided design) with a distributed team can be a challenging task. However, with Creo Parametric’s Advanced Assembly Extension [AAX], managing distributed development becomes a seamless process even on a global scale.

This powerful extension facilitates and automates the exploration of product assembly variations and adds intelligence to your CAD design assembly so it reacts correctly in any situation.

Clearly Defining and Communicating Complex Design Intent

To kickstart any complex design project within CAD, it is vital to have a clearly defined source of design intent. This serves as the backbone of the development process and enables smooth collaboration among team members.

Furthermore, Creo Parametric AAX has tools for creating and managing space claims, assembly interfaces, and location points. These features help define design intent and make sharing information easy. With a clear and structured design intent, it becomes much easier for team members to understand their tasks and contribute effectively.

top level assembly

Distribution and Communication of Design Intent

Once the design intent is defined, the next crucial step is to distribute and communicate this intent to team members efficiently. Creo Parametric AAX allows team members to focus on their relevant tasks by providing options to copy relevant geometry or use published geometry in their subsystem. This ensures that each team member can work on what’s relevant to their task without any confusion or delays.

Controlling Inter-Dependencies

Intelligent inter-dependency management within a complex product design is essential to ensure flexibility and adaptability. Advanced Assembly offers powerful tools to create and track desired interdependencies, preventing the creation of unwanted relationships that can hinder design flexibility.

By allowing users to control inter-dependencies effectively, teams can confidently make changes and reuse design components while maintaining the integrity of the complex product.

Leave No Rock Unturned with Complex Designs

The path to innovation often involves exploring multiple iterations and variations of a design. This Creo extension empowers designers to leave no stone unturned by offering efficient tools to create and manage assembly variations.

Families of Assembly Designs

Creating new assemblies for minor variations or component substitutions can be time-consuming and unnecessary. Creo Parametric AAX simplifies this process by allowing designers to define variations in assembly dimensions or switch out components without the need for separate assemblies.

By identifying what differs from the original design, designers can switch family instances of component family tables or subassembly family tables effortlessly, with automation taking care of the rest.

Interchange Parts and Assemblies

The ability to interchange functionally equivalent components is a valuable feature when exploring design variations. This CAD extension enables designers to relate independent components, making it easy to switch them within an assembly. Additionally, simplified exchange members can be substituted into a design to streamline the display while retaining accurate mass property information.

Raising the IQ of your Complex Design

Dealing with constant change is a fundamental aspect of design. Creo Parametric AAX allows designers to enhance their complex models with intelligent logic, automating component sizing based on calculations or user input.

This intelligence extends to switching out components or subassemblies automatically for Family Table or Interchange instances when specific conditions are met. By raising the IQ of your design, you can navigate design changes faster and more efficiently.

How to Put it Together or Take it Apart

Ensuring smooth communication of assembly procedures is crucial for efficient manufacturing and engineering processes. This extension for complex designs offers intuitive process planning functionality to disseminate process information effectively throughout the organization.

Easily Create Assembly Process Sequences

With user-friendly tools, users can define assembly processes step by step. With intuitive drag-and-drop techniques, exploded views, and jogged explode offset lines, AAX provides a clear and accurate representation of each process step, making it easy for all stakeholders to understand the assembly process.

skeleton model and the main frame of the mower.

Create Alternate Bills of Materials (BOMs)

Creo Parametric AAX empowers users to create alternative BOMs that reflect specific assembly stages or grouping of design components based on the assembly process. These alternative BOMs, such as manufactured BOMs or fabrication BOMs, enable clear communication of the assembly process and facilitate efficient manufacturing operations.

Creo Parametric Advanced Assembly Extension [AAX] offers a comprehensive suite of tools and functionalities to manage the distributed development of complex designs.

From clearly defining and communicating design intent to exploring design variations and enhancing design intelligence, AAX ensures that no aspect of the design process goes untouched. By leveraging this extension, design teams can collaborate effectively, respond to changes efficiently, and create flexible and reusable complex products

BioMed Resins Blog Image

Formlabs introduced two new elastomeric and biocompatible resins. The BioMed Flex 80A Resin and BioMed Elastic 50A Resin seamlessly blend flexibility with essential biocompatibility certifications that cater to a growing demand of specific requirements. Open the door to new applications in healthcare and manufacturing with Formlabs’ new biocompatible, flexible resins.

 

Why Medical Grade Materials Matter

Creating end-use flexible parts has posed significant cost challenges. These parts can include customized devices, patient-specific surgical models, and short-term wearable or skin-contact devices. Furthermore, many companies have been constrained to offering standardized options.

Several hospital researchers utilize flexible materials that are not biocompatible for training and educational purposes. However the problem is that they are unable to employ them in the operating room (O.R.) where hands-on learning is critical.

Implementing a flexible and biocompatible 3D printing workflow enables hospitals and medical service companies to incorporate these models into the O.R. and expand their array of producible parts. Additionally, this advancement enhances the quality of patient care and ensures incredible cost savings for providers. 

 

Meet the Trifecta: Flexibility, Transparency, and Biocompatibility

In the realm of producing biocompatible rigid components, numerous companies have discovered that 3D printing can offer a cost-effective production solution. However, when it comes to elastomeric parts, it has not proven viable. This is in part due to the limited availability of materials meeting the necessary shore hardness, elongation at break, and strict biocompatibility criteria.

Although previous materials like Formlabs Elastic 50A Resin and Flexible 80A Resin have been great for prototyping, tightly regulated workflows might have been holding you back. Traditionally, professionals within these sectors typically had to depend on cumbersome multi-step silicone molding procedures. This workflow is both labor intensive and very messy.

Alternatively, they had to resort to costly outsourcing with contract manufacturers. Now our customers can do more.

Biocompatibility approvals for long-term skin, and short-term mucosal contact opens doors to innovative workflows. Additionally, it allows for short production cycles, personalized wearables, and beyond. Both materials are ISO 10993 and USP Class VI tested, and produced in a Formlabs ISO 13485 certified facility, so you can print with confidence.

 

BioMed Flex 80A

Now, the BioMed Flex 80A resin streamlines workflows. Essentially select the STL file and print.

BioMed Flex 80A is the firmest flexible material in the Formlabs family of BioMed resins. Choose BioMed Flex 80A Resin to directly print patient-specific medical devices requiring flexibility. Additionally, it is great for firm tissue models that surgeons can reference in the O.R.

BioMed Flex 80A Resin has a Shore hardness (the measured hardness of a cured material) of 80A and elongation of 120% at break. This means that the printed parts will return to their original shape after deformation. Doing so allows the manipulation of the part during study or testing.

These parts can be used for flexible components on devices and patient-specific instruments such as short-term mucosal membrane tubes that can be customized to the patient’s anatomy. For surgeons, anatomical models that more closely resemble firm tissue can be brought into the O.R. for study and reference during a procedure. Accordingly, this been shown to improve outcomes and shorten patient recovery time. 

Furthermore, BioMed Flex 80A is ISO 10993 and USP Class VI certified material is produced in an FDA-registered, ISO 13485 facility and can be used in applications requiring long-term skin contact or short-term mucosal membrane contact.


Ultimate Tensile Strength

7.2 MPa

 

Tear Strength

22 kN/m

 

BioMed Flex 80A Resin Biocomps

Long-term skin (>30 days), short-term mucosal membrane contact(< 24 hours), and USP Class VI certifications.

 

Printer Compatibility

The BioMed Flex 80A resin is compatible with Formlabs’ Form 3B, Form 3B+, and Form 3BL. If you have an “early” Form 3 printer-  please contact us to check compatibility.

 

Curing Best Practices

First, place the part in a glass beaker that fits the part. Then, make sure the part is fully covered by the water. Formlabs says that tap water does work and any water on hand should be fine.

 

BioMed Elastic 50A Resin

BioMed Elastic 50A Resin is the softest elastomeric material in the Formlabs biocompatible family of BioMed resins. Before, customers were using silicone molds or using Elastic 50A Resin. However, the Elastic 50A Resin has no bio comp, and creating silicone mold processings and parts is cumbersome and time-consuming. Now, with BioMed Elastic 50A Resin, you can easily print flexible parts.

As a result, it is empowering healthcare professionals and medical device engineers with new design possibilities and efficiencies.

Customers can choose BioMed Elastic 50A Resin to directly print patient-specific medical devices with enhanced comfort or soft tissue models surgeons can reference in the O.R. By directly printing devices or models, BioMed Elastic 50A Resin eliminates labor time and cost.

The resin is equipped with a shore hardness of 50A and 150% elongation at break, meaning the parts can be easily bent, manipulated, and compressed, enabling components such as gaskets and seals or thin, flexible enclosures for medical device companies.

BioMed Resins 50A Blog Image

BioMed Elastic 50A Resin’s transparent properties mean that tube-like parts can show fluid moving through them. So customized, biocompatible fluidic devices can be manufactured cost-effectively in medical settings. 

BioMed Elastic 50A is ISO 10993 and USP Class VI certified material is produced in an FDA-registered, ISO 13485 facility. And it can be used in applications requiring long-term skin contact or short-term mucosal membrane contact. 

 

Ultimate Tensile Strength

2.3 MPa

 
Tear Strength

11 kN/m

 

BioMed Elastic 50A Biocomps

Long-term skin (>30 days), short-term mucosal membrane contact(< 24 hours), and USP Class VI certifications.

 

Printer Compatibility

BioMed Elastic 50A works with the Formlabs Form 3B printer, the Form 3B+, and the Form 3BL too. If you have an “early” Form 3 printer-  please contact us to check compatibility.

 

Helping Medical Device Manufacturers and Healthcare Professionals Succeed

In conclusion, ​​adapting to evolving needs using Formlabs Medical 3D printers and biocompatible resins in-house is easier than ever before. The lack of flexible and biocompatible material choices has limited the use of 3D printing within hospitals and medical service bureaus, despite the considerable advantages 3D printing offers.

With the growing options of biocompatible materials from Formlabs, combining 3D printing into a broader range of workflows and applications is now possible. In fact, this improves patient care, and saves money. And lastly, it broadens the scope of possibilities.

Whether it’s research and development, production tooling, or creating biocompatible end-use parts, harness the power of 3D printing to introduce advanced, custom patient devices to the market.

 

Order a free sample from us or talk to an Additive Manufacturing Specialist to order your resin today.

Integrating ERP and PLM systems

In today’s fast-paced manufacturing landscape, the new norm is to constantly seek ways to optimize your operations, increase productivity, and reduce costs. The integration of Enterprise Resource Planning (ERP) and Product Lifecycle Management (PLM) systems is a proven strategy for achieving these goals. By aligning these two critical systems, you can unlock a world of opportunities to streamline processes, enhance collaboration, and drive success throughout the entire product lifecycle.

In this blog, you will uncover the benefits of integrating ERP and PLM systems. We’ll also provide you with a detailed breakdown of the ABCs of integration – which data should be integrated, where and how that data should be integrated, and when it’s best to start the integration process.

ERP vs PLM

Before diving into the integration process, it’s important to understand the functions and purposes of ERP and PLM systems.

Enterprise Resource Planning

ERP systems are designed to manage physical assets, encompassing activities such as financials, purchasing, HR, demand and order management, forecasting, production planning, inventory management, and logistics. These systems such as SAP, Oracle, and Microsoft Dynamics ensure that products are produced according to demand, within schedule, and controlling costs.

As many have come to understand, the key to achieving success within your production process lies in adequately planning for the use of enterprise resources to meet customer demand and report financial results.

That’s why an ERP suite is designed with this goal in mind. It empowers your business with the tools and capabilities to effectively manage traditionally back-office resources, ensuring that operations align seamlessly with customer demand.

By harnessing the power of an ERP suite, you can optimize your planning processes, enhance operational efficiency, and deliver superior financial results to your constituents.

Product Lifecycle Management

On the other hand, PLM systems such as Arena, Agile, Teamcenter, Windchill and Autodesk are focused on managing the digital product definition. They are purpose-built to manage the digital product definition, encompassing anything that defines the form, fit, and function of a part, system, or vehicle.

PLM systems deliver comprehensive and robust data management capabilities, standardize and automate your product development business processes, and enable flexible and efficient collaboration with global teams across multiple departments and organizations.

As you can see, both of these systems have important functions for a smooth running production process, but they can often be disparate within a company. Understanding how to integrate these systems is the key to advancing the way you do business.

Integrating PLM and ERP

When it comes to integrating your ERP and PLM systems, understanding how to do that can feel overwhelming. There are three different levels of integration: one-way file push, API call, and a third-party integration platform. Understanding which level fits the needs of your company is vital for a successful integration. Let’s explore some key advantages:

Streamlined Workflows

Integration allows you to experience seamless data flow and improved collaboration between departments, eliminating redundant data entry and ensuring data accuracy. This streamlined workflow minimizes errors and delays, optimizing your productivity and reducing cycle times throughout the product lifecycle. You no longer have to manually enter BoM data into an ERP system and ensure that the data is correct in both systems.

Enhanced Data Visibility

By integrating ERP and PLM systems, you gain a holistic view of your product information. This integrated approach eliminates data silos and provides real-time visibility into critical data points, enabling you to make informed decisions and eliminating guesswork from your operations.

Improved Product Quality

This process empowers capture and link quality-related data at every stage of your product lifecycle. This comprehensive view of product quality enables you to detect issues early on and streamline processes for corrective actions, ultimately leading to improved product quality and increased customer satisfaction.

Cost Efficiency

Integrating ERP and PLM systems eliminates the need for you to duplicate data entry and automates data exchange between systems. This saves you time, reduces errors, and minimizes your operational costs. Additionally, with better inventory management and production planning capabilities, you can optimize your resource allocation, minimizing wastage, and improving your cost efficiency.

Accelerated Time to Market

When you connect your engineering, manufacturing, and supply chain processes, your teams can seamlessly collaborate in real-time, enabling efficient communication and shortening your product development cycles. This collaborative approach gives your business a distinct competitive edge in the market, helping you achieve success.

Levels of Integration

When it comes to integrating your ERP and PLM systems, understanding how to do that can feel overwhelming. In the case you don’t know what level of integration would be best for your company’s needs, let’s explore the different levels below:

One-Way File Push

The first level is a simple one-way push. This means that your PLM system has the ability to create a data distribution packet (ex. BoM in a CVS, part file or PDF file format) that is released to the ERP system and then the info is stored in both systems.

This type of push can be set up to be done either direction to maximize data sharing and a smooth process. This level of integration will log everything, but not provide error or checking feedback. This is a great level for companies looking to minimize issues of mismatched data.

API Call

The second level of integration is connecting your PLM system directly with other systems – Microstoft dynamics or other systems. This means that there is a rest service API call from the PLM system to release data directly into another system.

That being said, you will get error checking and logging from this level of integration, unlike the first level. A company might opt to do this level due to a need for logging and checking or because their ERP system doesn’t support importing data through files like the initial level would require.

Third Party Integration Platform

The third integration level piggy backs off of level two. Not only does it have logging and checking, but it performs a push and pull between the systems seamlessly. This level of integration works well for large companies with multiple systems to push and pull from. There are are third party integration tools like Tibco that integrate systems such as SAP and Oracle.

Ultimately, understanding the basics of ERP and PLM integration levels and the influencing factors such as cost, error checking, number of systems, company size and many more, is vital to understanding which level fits the needs of your company.

So, what are the next steps to finding that right integration and beginning your journey?

Next Steps of Integration

Integrating your ERP and PLM systems is a game-changer for your manufacturing business. By streamlining workflows, enhancing data visibility, improving product quality, optimizing costs, and accelerating time to market, this integration unlocks a world of opportunities for success.

While you may be hesitant to begin an integration like this because of data clean up still needed, EAC is here to provide services to clean up data to make sure the integration runs smoothly.

Finding a trustworthy partner to help with implementation can be difficult and daunting. Lucky for you, EAC has years of deep expertise in manufacturing processes to ensure a smooth integration journey. We work collaboratively with you to assess your requirements, design a tailored integration strategy, and seamlessly implement the solution that meets your specific business goals.

With EAC by your side, you can confidently embark on this transformative journey, knowing that our collaborative and solution-oriented approach will help you navigate the complexities and achieve your future state. Get in touch with EAC today and let us drive your success through integrated ERP and PLM systems.

Compliance, regulations and standards are all key factors of Codebeamer.

Codebeamer challenges the fast-paced and competitive business landscape for companies streamlining their software development processes. This innovative application lifecycle management (ALM) solution solves requirements, risk, and regulation compliance issues with ease.

This article explores Codebeamer, the challenges of current regulation operations, and the capabilities of Codebeamer to overcome those challenges.

Application Lifecycle Management

Before we dive into Codebeamer, let’s talk about the impact of application lifecycle management on your production process.

For industrial products, it is estimated that over 90% of product innovation today is driven by, connected to, or enabled by, software. That sort of dependency emphasizes the need for a seamless application lifecycle management system to ensure the production of quality products keep up with the pace of software development.

There are many ways that that industrial product implementations of software might be invisible to consumers, impacting the confidence consumers have on the innovation of the product. For example, the software that controls a vehicle’s braking system, or the software app that remotely starts the vehicle and provides engine oil live notifications are both systems directly affecting the consumer.

To put it simply, ALM drives the functional behavior of a product, enabling software-driven innovation for the life of the software, not only at the product’s initial release. Software updates, for example rolled out to update a vehicle’s braking system or to a mobile app, demonstrate how ALM continues to drive functional behavior innovation beyond production.

That’s why Codebeamer is such a key component to your production process as it regulates all of your requirements and risk factors to ensure your product is up to date and following necessary compliance markers.

What is Codebeamer?

In today’s competitive business landscape, companies need efficient and collaborative solutions to streamline their software development processes while ensuring regulatory compliance.

Enter PTC’s ALM solution – Codebeamer.

Codebeamer is a complete application lifecycle management (ALM) solution that focuses on governance, development, and maintenance of software applications within a product.

Think of it as your project’s central command center, where all the pieces of the product development puzzle come together. It’s a digital hub that fosters collaboration, tracks progress, and ensures that everyone is on the same page; from engineers and designers to project managers and stakeholders.

For companies operating in heavily regulated industries, maintaining compliance with safety-critical regulations, guidelines, and quality standards can be challenging. Fortunately, Codebeamer simplifies this process with preconfigured templates and best practices.

It enables companies to enforce the use of mature processes, enhance product quality, and streamline safety-critical audit preparations. With Codebeamer, you can achieve compliance with ease, providing a single source of truth for auditors and stakeholders.

Codebeamer’s robust ALM functionalities, such as analytics, requirements and risk management, validation, DevOps, software development and product line management capabilities set it apart from the rest of the competition.

Codebeamer takes all of your development tools and houses them in one central development hub. This makes for any easy access point for all engineering needs and allows your process to be automated for regulatory compliance control.

As a developer, project manager, or team lead, you understand the importance of efficient and collaborative solutions in today’s fast paced manufacturing industry. Without the right application lifecycle management platform, you may face difficulties in streamlining your development processes while ensuring regulatory compliance. That’s where Codebeamer, a powerful and user-friendly ALM solution, comes in.

Product engineering leaders rely on Codebeamer for its enterprise-grade scalability, high availability, top-notch performance, and configurable workflows. With Codebeamer as your ALM solution, EAC is here to partner with you to overcome operational challenges and drive success in your software development efforts.

Overcoming Operational Hurdles

When companies do not utilize the advanced capabilities of ALM software like Codebeamer, they face a multitude of challenges that hinder their efficiency and productivity. Some of the challenges that companies are facing today:

Siloed Departments

First, teams often work in isolated siloes, with different members using different versions of documents. This fragmented approach leads to miscommunications, delays, and inefficiencies. Relying on paper-based processes further slows down collaboration and increases the risk of errors.

No Traceability

Without the artifact and process traceability provided by Codebeamer, companies face difficulties in tracking the evolution of their projects. No clear visibility into changes and baselines makes it challenging to manage requirements, risks, and test activities effectively. This lack of traceability can lead to confusion, rework, and compromised product quality.

No Continuous Improvement

As many have come to realize, the absence of automated workflows and process reuse capabilities means that companies must resort to manual workarounds, resulting in increased effort and a higher potential for errors. Continuous improvement becomes more difficult to achieve, as the lack of standardized processes and tools hinders the identification and implementation of best practices.

Out-dated Documentation

The reliance on Excel, Word, and paper-based processes further exacerbates these challenges, as it hampers industry-specific process enforcement, impedes e-signatures, reviews, and manual validations, and limits collaboration and accountability.

Unscalable Tools

Finally, as companies grow and evolve, their tools often fail to scale with their business needs. This puts a strain on IT resources, as they struggle to address security, performance, and high-availability concerns. The complex web of disjointed tools and broken integrations results in time-consuming and error-prone tool validations, further impeding progress and hindering collaboration.

Without Codebeamer software, companies face a multitude of challenges that limit their ability to optimize their processes, collaborate effectively, and achieve sustainable growth.

Codebeamer Capabilities

Let’s talk about how Codebeamer embraces the challenges of current processes and transforms the way companies manage requirements and risks throughout a product lifecycle. This software offers a range of powerful capabilities that empower businesses to achieve greater efficiency and collaboration.

Comprehensive Lifecycle Management

Codebeamer offers a complete suite of ALM features, including requirements management, risk management, and test management capabilities. By centralizing these processes within a single platform, teams can achieve better visibility and control over the entire development lifecycle. With Codebeamer, your company can effectively manage the flow of requirements, assess and mitigate risks, and ensure comprehensive test coverage – all within an integrated and intuitive environment.

Regulatory Compliance Made Easy

For companies operating in heavily regulated industries, maintaining compliance with safety-critical regulations, guidelines, and quality standards can be challenging.

Fortunately, Codebeamer has a variety of pre-built regulatory process management packages available to meet specific compliance needs by industry. Some of those packages are listed below:

  • Agile medical ALM for the development of medical technology & compliance with IEC 62304, IEC 60601, ISO 14971, FDA Title 21 CFR Part 11
  • Agile automotive ALM for embedded automotive systems development & compliance with IEC 61508, ISO 26262, Automotive SPICE, CMMI
  • Avionics ALM for the development of next-generation aircrafts, airborne equipment, aviation and defense systems. Compliance support for DO-178C and DO-254

These pre-built compliance “templates” make for quick deployment of a system to manage any compliance issues that your company may be facing.

Collaboration & Organization

With its wiki knowledge base, holistic search, and document management features, Codebeamer provides a comprehensive platform for organizing and accessing critical project information. Moreover, secure collaboration with both internal and external stakeholders is facilitated, ensuring seamless cooperation throughout the development process.

Process Traceability

Codebeamer goes beyond simple traceability by offering granular artifact, process, historical, and code traceability. This comprehensive traceability allows businesses to track the evolution of their projects with precision, enabling better decision-making and risk management. Additionally, the software enables the reuse of requirements, test cases, processes, and even code, promoting efficiency and reducing time and effort.

Seemless Integrations

With built-in integrations, Codebeamer seamlessly connects with popular tools, enabling smooth data exchange with MS Office and ReqIf formats. The software is also extendable through plugins and APIs, ensuring flexibility and adaptability to meet specific business needs. Furthermore, Codebeamer provides industry-specific workflow templates, along with features like e-signatures, review systems, automated audit trails, and validation. These capabilities streamline processes, drive compliance, and enhance project quality.

Integrating PLM and ALM systems enhances visibility across the engineering digital thread, provides agility to quickly react to changing needs, and guarantees the ability to capture and manage evolving requirements – all while allowing for complete end-to-end traceability.

Being under the PTC umbrella of solutions, Codebeamer now seamlessly connects with Windchill via OSLC, allowing engineers to link and trace between Windchill PLM parts to Codebeamer items like requirements or tests. A smooth overall user experience is ensured by Single-Sign On, links viewable in both directions, and automatic link suspecting following changes.

The graph below shows the different ways Windchill connects with Codebeamer and streamlines the process even more.

Enterprise Scalability

Whether your business is a small team or a large enterprise, Codebeamer scales to accommodate your needs. It offers a secure and agile platform, ensuring high-availability for uninterrupted operations. Codebeamer can be deployed as a SaaS solution, hosted in the cloud, or implemented on-premise, providing the flexibility and control required for various business environments. Regardless of the size of your company, Codebeamer can support your Agile delivery, reduce risks and costs, and accelerate cycle times.

Taking Advantage of Codebeamer

Codebeamer is a powerful ALM solution that offers numerous benefits to companies in industrial manufacturing and automotive engineering. Its unique digital workflows, regulatory compliance capabilities, and flexibility make it a standout ALM platform for any development team.

By leveraging its comprehensive lifecycle management capabilities, promoting collaboration and efficiency, simplifying regulatory compliance, and providing a scalable and intuitive platform, Codebeamer empowers teams to optimize their software development processes.

With Codebeamer’s robust capabilities, EAC is here to support your business in achieving greater success, efficiency, and collaboration throughout your development projects.

If your company aims to enhance collaboration, streamline workflows, and achieve higher product quality, Codebeamer is the solution you’ve been looking for.

Our team at EAC is committed to understanding your unique challenges and providing tailored solutions for your business. Let us showcase the expertise we have in manufacturing processes, as we partner with you to achieve success through technology and strategic thinking.

Reach out to us today or watch the webinar replay to discover the value that Codebeamer can bring to your organization.

3D model for model-based definiton

Model-Based Definition (MBD) is more than just a buzzword; it’s a paradigm shift that is reshaping the industry.

This article delves into the revolutionary nature of MBD, as it emerges as a true game changer unlocking endless opportunities for collaboration and innovation – which are truly transforming design and manufacturing processes in ways never seen before.

The Future is No Longer 2D

First, let’s dive into the power of breaking down barriers and embracing new, innovative approaches that are shaping the future of engineering.

Engineering has come a long way since its inception, and visionary designers have always pushed the boundaries of what’s possible by refining designs using traditional 2D formats.

However, even today, many companies continue to use 2D design because it is familiar, comfortable, and has a lower initial cost.

While traditional 2D design formats have been the norm for many years, it’s essential to recognize that relying solely on these methods can have its drawbacks. There is a higher likelihood of errors, miscommunication, and inconsistencies, leading to numerous design reworks and prolonged time-to-market.

The good news is that the field of engineering has witnessed remarkable developments in recent years, offering new solutions that go beyond traditional 2D formats. By embracing cutting-edge technologies like computer-aided design (CAD) and 3D printing, engineers now have the ability to visualize, iterate, and perfect designs in a digital realm before bringing them to life.

With these advancements, designers can significantly minimize errors and improve precision, making the design process more efficient.

By shattering the limits of traditional 2D formats, engineers can unlock endless possibilities and transform the way designs are brought to life.

So, while traditional 2D design may be familiar and comfortable, it’s time for companies to embrace these new solutions and stay ahead of the curve.

Gone are the days of relying solely on traditional 2D formats and passing papers from design to the shop floor, hoping for a seamless transition.

Model-Based Definition (MBD) empowers engineers to go beyond these limitations and embrace a digital realm where designs are visualized, iterated, and refined with unprecedented precision.

But that’s just the beginning. MBD opens up a world of possibilities for collaboration and innovation. It enables seamless integration with cutting-edge technologies like computer-aided design (CAD) and 3D printing, making ideas come to life faster and more accurately.

Join us on this exhilarating journey as we uncover the potential of Model-Based Definition and explore how it is transforming the engineering landscape.

How MBD is Changing the Game

In today’s fast-paced manufacturing industry, the need for increased efficiency, accuracy, and innovation is more significant than ever before.

Yet, for countless years, 2D drawings have been the go-to deliverables for product definition.

These drawings have been used by Engineering, Manufacturing, and other users to communicate design form and fit information required to drive manufacturing processes.

But as we know today, In the realm of engineering and manufacturing, efficiency is paramount.

With the rapid advancement of technology, and the need to shorten product development cycles, 2D drawings have proven to be insufficient in some respects.

The ability to seamlessly communicate design intent and product specifications plays a critical role in achieving customer satisfaction and reducing errors. This is where Model-Based Definition (MBD) comes into the picture.

Unlike 2D models, which can be difficult to interpret and visualize, MBD enables stakeholders to better understand the design intent and product specifications.

With MBD, design iterations become faster and more efficient. Modifying the 3D model allows engineers to evaluate different design possibilities without the need to manually update multiple 2D drawings

Likewise, inherent to 2D models is the potential for errors and misinterpretation during the translation process. MBD eliminates this risk by embedding all the necessary information directly into the 3D CAD model.

Furthermore, traditional 2D models tend to require multiple drawings for comprehensive documentation, which can be time-consuming to create and maintain. MBD eases these processes by consolidating all the relevant information into a single digital model, which in-turn, simplifies the documentation process and makes it easier to update when changes are made.

While the transition to Model-Based Definition may require some initial investment and adjustment, the benefits far outweigh the challenges. MBD not only streamlines engineering and manufacturing processes but also improves collaboration, reduces errors, and enhances overall product quality.

Model-based definition offers a new way of thinking about and creating products.

What is Model Based Definition?

So, what is MBD?

Model-Based Definition is a revolutionary approach to creating 3D models so that they effectively contain all the data needed to define a product.

MBD defines the source of Product and Manufacturing Information (PMI) as the 3D model (Model-Based) to dictate a product’s features, tolerances, and other critical information.

By incorporating everything into the product definition, MBD aims to replace traditional 2D drawings with comprehensive 3D models. This involves attaching all the necessary geometric, dimensional, and other manufacturing information directly to the 3D CAD model, eliminating the need for separate 2D drawings.

As the manufacturing industry moves towards a more digitally connected and efficient future, Model-Based Definition is at the forefront of this revolution, paving the way for more effective product development and manufacturing practices.

Model-based Definition e-book download

The Future of Engineering: Embracing Model-Based Definition

Let’s talk abut how MBD works.

With MBD, the 3D CAD model becomes the primary source of information, acting as a complete and accurate representation of the product. The embedded data not only includes the physical characteristics but also encompasses vital manufacturing instructions, such as tolerances, surface finishes, and materials specifications.

Through MBD, the design becomes the authority, encapsulating all the essential information, such as geometric dimensions, tolerances, surface finishes, and more. This eliminates the need for separate documents or drawings, streamlining communication and ensuring consistency throughout the entire product lifecycle.

MBD replaces traditional 2D drawings with 3D models that contain all the critical information needed for design, manufacturing, and inspection processes. By embracing MBD, engineers can communicate complex design concepts more effectively, eliminating confusion and reducing errors.

The benefits of Model-Based Definition

Implementing Model-Based Definition offers numerous benefits and advantages for both engineering and manufacturing processes. Some of the key benefits include:

Enhanced Communication and Collaboration

MBD enables effective communication and collaboration among stakeholders in the product development process by embedding all necessary information in the 3D model, eliminating misinterpretation and confusion that often arise from relying solely on written documents.

Reduced Errors and Rework

MBD reduces risks of errors, misinterpretation, and rework by providing an all-inclusive 3D model that enables early detection of design issues through a proactive digital approach.

Streamlined Documentation

MBD simplifies documentation by automatically generating accurate and up-to-date technical information, eliminating the need for multiple 2D drawings. This consolidation into a single digital model streamlines understanding of product requirements, facilitates easy updates, and ultimately accelerates decision-making and development cycles.

Improved Design Iterations

With MBD, engineers can quickly modify the 3D model to explore design iterations and evaluate different possibilities. Since all the associated information is directly linked to the model, modifications can be made efficiently, without the need to manually update multiple 2D drawings. This allows for faster design iterations and enhances the overall design process.

Simulation and Analysis

MBD allows for the virtual simulation and analysis of the product’s behavior under various conditions. This enables engineers to optimize designs, test different scenarios, and make informed decisions without the need for physical prototypes.

Better Supplier Integration

Model-Based Definition facilitates seamless integration between different suppliers involved in the manufacturing process. By sharing the 3D model, suppliers gain a comprehensive understanding of the design intent and can provide more accurate quotes, reducing the back-and-forth communication and improving collaboration.

All these benefits lead to less time spent on design and more time spent on making actual products, which ultimately means more time making money.

By digitally defining product characteristics and specifications, MBD eliminates ambiguity and ensures accuracy throughout the entire design and manufacturing process.

In addition, MBD eliminates errors that would otherwise be introduced at the physical stage, caused by manual processes or human error in translating data from one tool into another.

Customer Success Stories

The accomplishment of implementing MBD and achieving success is not an unattainable long-term objective, but a tangible reality that many have already experienced.

Take the case of the Naval Air Warfare Center Aircraft Division (NAWCAD). They implemented MBD and saw several benefits, including an estimated $3M generated annually.

Another example is a case study from PTC, which describes how MBD was used to overcome delays in First Article Inspection (FAI). This case study found that MBD was the missing link to maximizing efficiency and reducing rework.

Additionally, a case study from Capvidia describes how MBD was used to improve process efficiency, reduce rework, create better products with faster time to market, and improve communication between departments.

Lastly, a case study from Springer describes how MBD was used to replace datasets of models and drawings, creating a “single source of truth”.

Numerous companies, among those mentioned and many others, have unveiled the advantages of MBD and have witnessed its profound impact on their manufacturing and engineering processes.

Implementing Model-Based Definition

Implementing model-based definition into your enterprise can be daunting if you’re not prepared for the change. Let’s talk about how to implement MBD despite some of the challenges that may come along the way.

Some challenges you may face include:

  • Sharing the MBD model with manufacturers or downstream collaborators. Some manufacturers still use 2D prints and are not used to the concept yet.
  • Currently, there’s no universal method to sharing the 3D models. Just like any time you use multiple software platforms, sharing 3D models can be difficult. Some CAD platforms use viewable tools (like Creo view) some use step files, and others use 3D PDFs.
  • Lacking the ability to use the model throughout the whole enterprise for things like BOM, change management, quality, data management and revisions. However, Windchill is a great solution for helping with that!

To begin implementing MBD in a successful way, you must clearly define their objectives and identify the specific benefits they aim to achieve with MBD, such as improved communication, reduced errors, and streamlined workflows. It is important to engage key stakeholders from different departments, including design, engineering, and manufacturing, to ensure alignment and gather diverse perspectives.

The next step involves selecting the right software tools and technologies that support MBD, as well as providing comprehensive training and support to employees to enable smooth adoption. The company should establish clear standards and processes for creating and managing 3D models, including annotation, GD&T, and other product specifications.

Ongoing collaboration, regular reviews, and continuous improvement are crucial to refine and optimize the MBD implementation. By embracing MBD as a company-wide initiative and fostering a culture of innovation and collaboration, companies can successfully transition to a more efficient, accurate, and streamlined approach to product development.

While the transition to Model-Based Definition may require some initial investment and adjustment, the benefits far outweigh the challenges. It not only streamlines engineering and manufacturing processes but also improves collaboration, reduces errors, and enhances overall product quality.

Picture the future state of your company using Model-Based Definition with benefits such as:

  • Creating reusable components instead of rewriting them
  • Reducing errors during coding by using more precise specifications
  • Getting feedback from stakeholders earlier in the process so changes can be made before they become expensive
  • Improving team communication because everyone speaks “the same language.”

Not only does MBD open a new way of executing product development, but it closes the gap between the digital and the physical world. Go from 3D model to physical product seamlessly to get your product from design to market in no time.

Model-Based Definition is undeniably an exciting advancement in the field of engineering. With its ability to enhance collaboration, unleash innovation, and redefine design and manufacturing processes, MBD is paving the way for a more efficient and effective engineering industry.

So buckle up and get ready to embrace this game-changing concept that will shape the future of engineering.

Check out this e-book to go more in-depth about all its offerings.

You can also talk to one of our experts to learn more about the benefits of MBD and what it would look like to implement it into your business.

 

In today’s world, it’s not uncommon for companies to be rich in data but poor in insights. Despite having access to a wealth of information, organizations struggle to properly analyze performance and drive transformational improvements. This is where ThingWorx Digital Performance Management (DPM) steps in to bridge the gap.

 

This week in your factory, you’ve applied maximum effort, pouring countless hours into perfecting your product. As the work week ends, a feeling of slight disappointment remains.

 

Could you have accomplished more? Where did it go awry? You may not be able to find the answers on your own, leaving your factory inefficient and operating below its full potential.

 

If this is you, look no further. With the capabilities of Thingworx Digital Performance Management, you will unleash an untapped potential of data and boost your manufacturing processes.

 

What is Digital Performance Management?

ThingWorx Digital Performance Management (DPM) is a cutting-edge solution designed to help organizations identify, prioritize, and improve production issues.

 

By capturing lost production hours and their causes, DPM indicates where to focus for the most critical impact. Also, it optimizes the finite time available, allowing organizations to reclaim lost hours and increase effective time by 20% or more. Thus, directly impacting the bottom line.

 

How Does DPM Work?

Consider a manufacturing facility that can produce one unit per hour. In a week with 88 hours worked, the facility manages to manufacture only 44 units. Let’s say 12 hours are lost through planned downtime and 14 hours are lost due to changeovers.

 

That leaves about 18 hours unaccounted for. Where did those come from? With ThingWorx DPM, you can quickly identify issues, and why they happened, and then take appropriate actions to fix them.

 

Moreover, DPM calculates and analyzes discrepancies, providing valuable insights to improve productivity. DPM is a comprehensive toolset that propels organizations towards peak performance by tracking performance, conducting in-depth analysis, planning, and validating improvements.

 

The Production Dashboard

One feature included with DPM is the Production Dashboard. The visual dashboard is a crucial tool for supervising shift performance and gathering vital data to inform reporting and analysis. It is designed for supervisors and line managers to track productivity across various production lines.

 

Some key features of the Production Dashboard include:

  • Provides insights into shift progress at the production block level

  • Allows for automated and manual data entry, including reason codes to capture all losses

  • And offers a simplified interface to minimize disruption

 

Bottleneck Analysis

The Bottleneck Analysis tool is designed to automatically detect and monitor the most significant bottlenecks in your factory, providing valuable analysis and insights into OEE and OLE.

 

One of the challenges that customers face is a lack of visibility into bottlenecks, which leads to a disconnect between continuous improvement efforts and their impact on the business. However, bottlenecks are often dynamic and complex.

 

To address these challenges, DPM offers key capabilities to help identify and resolve:

  • Automatically identifying and tracking bottlenecks.

  • Systematic identification of the top constraints, which can significantly increase factory efficiency by 5-20%.

  • Management of the dynamic nature of competing bottlenecks.

 

Overall, DPM works relentlessly, making up for lost time by tracing the root cause of issues and providing precise remedies to ensure smooth and efficient functionality. Consider DPM an invaluable employee, working tirelessly around the clock without additional overtime costs!

 

Accelerate Problem Solving with DPM

DPM’s capabilities extend beyond surface-level analysis. By combining Pareto analysis and time loss analytics, DPM users can uncover and address a significant percentage of production problems.

 

Additionally, with the further integration of AI and machine learning, DPM streamlines the identification of patterns in data, resulting in faster problem-solving and decision-making.

 

For instance, a DPM user noticed quality losses between 3 p.m. and 4 p.m. Thanks to DPM’s automated analysis, the manufacturing team quickly determined that the issue was caused by a glare from the sunset, making the inspection camera unreliable.

 

All in all, DPM helped accelerate the problem-solving process saving valuable time and resources.

 

Reap the Benefits

Digital Performance Management is as remarkable as it sounds. DPM holds the secret to your production improvements and is ready to share them with you. Discover the plethora of benefits that are tied to DPM:

 

  • Standardized Measurement: DPM provides a consistent and standardized approach to measure losses, ensuring accurate evaluation of bottlenecks, and their impact on performance.

 

  • Efficient Root Cause Analysis: Leveraging AI technology, DPM identifies the root causes of bottlenecks and facilitates their permanent resolution, eliminating recurring issues.

 

  • Automated Problem Identification: DPM’s powerful AI algorithms automate the process of surfacing common issues, exponentially reducing the time spent on problem-solving.

 

  • Real-time Insights: What once took months to identify critical insights now becomes easily accessible through DPM’s intuitive interface, providing teams with immediate access to actionable insights.

 

Get Started with DPM Today!

In conclusion, if you want to revolutionize your performance management and take your organization to new heights, it’s time to embrace Digital Performance Management.

 

Remember, in today’s fast-paced world, those who leverage technology to gain insights and make data-driven decisions are the ones who thrive.

 

Are you ready to unlock the true potential of your organization with Digital Performance Management? Talk with an expert now to take your first steps toward success.